Process layout
This industrial robot solution utilizes the NACHI MZ07L to automate the coil winding process for solenoid valves. By using a single robot to manage two winding machines simultaneously, the system minimizes idle time and maximizes production throughput through continuous operation.
Components
| Robot |
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Workflow
| STEP 1. | Picking: The robot picks up the raw coil frame (bobbin). |
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| STEP 2. | Loading: The frame is inserted into one of the two active coil winding machines. |
| STEP 3. | Retrieval: Once the winding is complete, the robot picks up the finished coil. |
| STEP 4. | Outfeed: The finished product is discharged onto the outfeed conveyor. |
Features
Productivity Boost & Space Maximization
Continuous Operation: Achieves a significant increase in productivity by performing seamless, idle-free tasks 24/7.
Dual Machine Tending: Utilizes a compact robot with an extended reach to simultaneously manage two winding machines positioned on either side.
Compact Footprint: Despite its wide working radius, the robot’s small base allows for installation in tight manufacturing cells where space is a premium.
Results
| Key Benefits | Consistent productivity growth through automated continuous manufacturing.
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| Client Feedback | We initially thought our limited floor space would make robot automation impossible. However, by implementing the MZ07L—which is compact yet offers a wide working radius—we were able to install and operate the system highly effectively.
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