Robot Safety Fencing for Surgical Mask Production Systems

This solution features the implementation of safety fencing within a robot cell to meet the surging demand for surgical masks while establishing a secure working environment that complies with international safety standards. To fulfill high-volume production contracts under tight deadlines, the safety enclosure was designed for rapid installation. Its user-friendly layout ensures that the entire robotic cell can be efficiently managed by a single operator.

Components

Robot	Robot: FANUC SCARA SR-6iA Type: 4-axis selective compliance assembly robot arm Reach: 650mm Payload: 6kg Safety Structure: Vention Modular Aluminum Safety Fencing (Clear Polycarbonate Panels)

Workflow

STEP 1.	Infeed: Raw mask fabric is fed into the system.
STEP 2.	Cutting: The fabric is precisely cut to the required mask dimensions.
STEP 3.	Transfer: Cut pieces are moved to the next stage via a conveyor belt.
STEP 4.	Sewing: The FANUC SCARA robot performs high-speed sewing/assembly.
STEP 5.	Outfeed: Finished masks are discharged onto the exit conveyor.

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Key Features

Rapid Design and Installation

Unmatched Speed: The entire process—from designing the safety enclosure to final installation—was completed in just 5 days (1 day for design, 4 days for installation).
Agile Response: Optimized for high-priority production contracts that require immediate infrastructure scaling.

User-Friendly Design

Single-Operator Management: The robotic cell is engineered so that one worker can easily oversee both production and system management.
Easy Maintenance Access: Equipped with Safety Interlock Switches, allowing quick and secure access to the machine whenever maintenance or adjustments are needed.

Enhanced Workplace Safety and Hygiene

High-Speed Protection: Completely isolates workers from the high-speed movements of the FANUC SCARA robot, preventing accidents.
Cleanroom Compatibility: Constructed with materials and layouts that meet strict hygiene standards required for medical-grade mask production.

Implementation Results

ROI Period
Key Metrics	Successfully fulfilled large-scale surgical mask contracts by meeting increased production volume and safety compliance. Achieved a high-standard safety environment within a very short timeframe.
Client Feedback	Vention completed the custom design and installation of the safety fencing for our production line in just 5 days. Their collaborative approach perfectly aligned with Genik’s philosophy, making the entire integration process incredibly efficient.

※ The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

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The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

※ The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Components

Workflow

Key Features

Implementation Results

Robot Safety Fencing for Surgical Mask Production Systems

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