Process layout
This solution features a 3-axis drilling machine powered by Vention’s high-performance motors and MachineMotion controllers.
By replacing manual processes characterized by long cycle times, inconsistent results, and frequent human errors, this system integrates a Vention tool-changing system and a high-speed spindle. This transition has successfully increased production speed and significantly enhanced the quality of the finished workpieces. The equipment is highly modular, allowing for fully customized machine builds tailored to specific customer requirements and material dimensions.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Infeed: The workpiece is loaded and secured onto the CNC bed. |
|---|---|
| STEP 2. | Processing: High-precision drilling is performed according to the pre-programmed 3-axis path. |
| STEP 3. | Tool Change: The system automatically switches drill bits or tools as required for different hole diameters or processes. |
Features
Rapid Design and Installation
Unmatched Speed: The entire process—from initial automation design (2 days) to final installation—is completed in just 10 days.
Streamlined Workflow: Drastically reduces the lead time typically associated with custom CNC machinery.
Improved Product Quality and Processing Speed
Precision Machining: Utilizing a dedicated drilling CNC lathe ensures consistent high-quality results and faster cycle times compared to manual work.
Automated Tool Exchange: The integrated tool-changing system minimizes idle time by automating the switch between different processing tools.
Results
| Key Benefits | Successful transition from inconsistent, slow manual processes to high-productivity automated drilling.
Guaranteed uniformity in output quality across all workpieces.
|
|---|---|
| Client Feedback | Collaborating with Vention’s engineering team was an excellent experience. With their professional support, we were able to transform a rough design draft into a fully functional blueprint in just two days.
|
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
Automated Material Supply for Machining Centers using UR5e
This application is an automated material supply system for machining centers using Universal Robots' UR5e. The gripper and centering aligner have been effectively designed to handle various workpiece shapes. By enabling 24-hour operation, it realizes an efficient ROI.
Food Accessory Packaging using UR10 & RG6 Gripper
This application case features an automated stacking solution for food accessory packaging, utilizing the Universal Robots UR10 and the OnRobot RG6 gripper. The system is designed to handle over 1,000 different types of accessories, neatly stacking them according to preset quantities to streamline the final boxing process. By automating these auxiliary tasks, the solution significantly reduces the total time required for packaging operations.
Recyclable Plastic Sorting using Delta Robots and Deep Learning
This solution utilizes 2D Vision, Deep Learning (Instance Segmentation), Reinforcement Learning (RL), and Motion Planning (OMPL) algorithms to rapidly recognize and sort recyclable plastics on a moving conveyor belt. The system features high-performance vision capable of quickly identifying objects even with highly irregular shapes. Through advanced motion planning, it executes sorting tasks with exceptional speed and precision.
Process layout
This solution features a 3-axis drilling machine powered by Vention’s high-performance motors and MachineMotion controllers.
By replacing manual processes characterized by long cycle times, inconsistent results, and frequent human errors, this system integrates a Vention tool-changing system and a high-speed spindle. This transition has successfully increased production speed and significantly enhanced the quality of the finished workpieces. The equipment is highly modular, allowing for fully customized machine builds tailored to specific customer requirements and material dimensions.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Infeed: The workpiece is loaded and secured onto the CNC bed. |
|---|---|
| STEP 2. | Processing: High-precision drilling is performed according to the pre-programmed 3-axis path. |
| STEP 3. | Tool Change: The system automatically switches drill bits or tools as required for different hole diameters or processes. |
Features
Rapid Design and Installation
Unmatched Speed: The entire process—from initial automation design (2 days) to final installation—is completed in just 10 days.
Streamlined Workflow: Drastically reduces the lead time typically associated with custom CNC machinery.
Improved Product Quality and Processing Speed
Precision Machining: Utilizing a dedicated drilling CNC lathe ensures consistent high-quality results and faster cycle times compared to manual work.
Automated Tool Exchange: The integrated tool-changing system minimizes idle time by automating the switch between different processing tools.
Results
| Key Benefits | Successful transition from inconsistent, slow manual processes to high-productivity automated drilling.
Guaranteed uniformity in output quality across all workpieces.
|
|---|---|
| Client Feedback | Collaborating with Vention’s engineering team was an excellent experience. With their professional support, we were able to transform a rough design draft into a fully functional blueprint in just two days.
|
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
Automated Material Supply for Machining Centers using UR5e
This application is an automated material supply system for machining centers using Universal Robots' UR5e. The gripper and centering aligner have been effectively designed to handle various workpiece shapes. By enabling 24-hour operation, it realizes an efficient ROI.
Food Accessory Packaging using UR10 & RG6 Gripper
This application case features an automated stacking solution for food accessory packaging, utilizing the Universal Robots UR10 and the OnRobot RG6 gripper. The system is designed to handle over 1,000 different types of accessories, neatly stacking them according to preset quantities to streamline the final boxing process. By automating these auxiliary tasks, the solution significantly reduces the total time required for packaging operations.
Recyclable Plastic Sorting using Delta Robots and Deep Learning
This solution utilizes 2D Vision, Deep Learning (Instance Segmentation), Reinforcement Learning (RL), and Motion Planning (OMPL) algorithms to rapidly recognize and sort recyclable plastics on a moving conveyor belt. The system features high-performance vision capable of quickly identifying objects even with highly irregular shapes. Through advanced motion planning, it executes sorting tasks with exceptional speed and precision.