Process layout
This application case features a robotic automation system solution using Neuromeka's Indy7 to improve material supply accuracy and operational efficiency in press manufacturing processes.
By synchronizing 6-axis collaborative robots with conveyor systems, we have established a flexible material supply chain between processes. This implementation ensures consistent product quality and significantly enhances overall production efficiency.
Components
| Robot |
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Workflow
| STEP 1. | Material Transit: Raw materials move along the conveyor belt. |
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| STEP 2. | Detection & Loading: Once the conveyor sensor detects the material, Indy7 (A) picks the part, loads it into the press machine, and the pressing cycle begins. |
| STEP 3. | Unloading: After the press cycle, the robot moves the processed part back onto the conveyor. |
| STEP 4. | Sequential Processing: Indy7 (B) and Indy10 (C) repeat the same sequence downstream to complete the multi-stage production. |
Features
Simultaneous Improvement in Environment and Productivity
Non-Stop Production: Ensures high productivity through continuous, idle-free operation.
Safety First: Prevents workplace accidents by removing human operators from high-risk press zones.
Seamless Continuous Manufacturing System
Smart Material Sensing: A responsive system that detects material input in real-time to trigger immediate robot action.
Fully Autonomous Flow: Achieves continuous production without the need for manual intervention or interruptions in the transfer process.
Results
| Key Benefits | Hazardous Task Automation: Robots replace humans in high-risk press machine zones.
Consistent Quality: Eliminates human error to maintain uniform product standards.
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| Client Feedback | "By increasing the ratio of actual production output to total capacity, we have been able to achieve the optimal utilization rate for our average production facilities."
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