Process layout
Process Overview
This automation solution uses two DENSO robots—VM60B1 (6-axis vertical articulated robot) and HS055 (SCARA robot)—to automate raw material loading, turning-center machining of plastic parts, and a downstream press-fit (crimping) operation. By integrating material loading, machining support, and press-fit handling into a single automated workflow, the system minimizes control points while improving overall productivity.
Components
| Robot | DENSO VM-60B1 Repeatability: ±0.07 mm IP rating: IP40 Standard cycle time: 0.95 sec DENSO HS-055A1 (SCARA) Horizontal reach: 550 mm Repeatability: ±0.02 mm IP rating: IP6 |
|---|---|
| Peripherals | Hyundai WIA turning center KIT 4500 (optional / separate) Pneumatic press Raw material loading unit CNC machined-part transfer unit Machining chip/swarf discharge conveyor Finished-product outfeed conveyor |
Workflow
| STEP 1. | Load plastic workpieces into the turning center |
|---|---|
| STEP 2. | Take out the machined/cut parts and place them onto the transfer unit |
| STEP 3. | Pick the parts with the SCARA robot and load them into the press station |
| STEP 4. | Pick the press-finished parts and discharge them to the outfeed conveyor |
Features
Improved Production Efficiency and Quality
Continuous, low-idle operation improves overall production efficiency.
High-speed industrial robots minimize cycle time.
Automates the full sequence—from part loading and first machining to press-fit—reducing control points.
Applicable as a shared cell across multiple lines for the same product.
Results
| Key Benefits | Improved productivity, Minimized staffing by reducing control/management points |
|---|---|
| Client Feedback | By deploying Seojeong’s solution, production speed increased, idle time was reduced, and overall productivity improved significantly. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
Expanding Form Press Machine Tending using Yaskawa Robots
This machine tending automation solution utilizes YASKAWA robots in conjunction with press machines to automate the loading of workpieces for the expansion of cylindrical metal products, significantly enhancing process safety. Due to the nature of press operations—characterized by extremely short cycle times and high-risk environments—industrial accidents are a frequent concern. By automating the entire sequence from workpiece infeed and discharge to continuous press forming, this solution drastically increases productivity while minimizing the operator's management touchpoints.
Metal Machining Machine Tending for Three WIA MCTs using Yaskawa Robots
This machine tending automation solution utilizes a YASKAWA industrial robot to automate the loading and unloading of metal workpieces for three WIA MCT (F410D) units. In the traditional process, operators had to stand by the machines constantly to manually feed workpieces. By delegating the loading and unloading tasks to the robot, operators can now focus on overall equipment management and system operation, significantly increasing operational efficiency. Furthermore, by having a single robot service three machining centers, productivity is maximized across the entire production cell.
Smartphone Transfer using TechFloor Mobile Manipulator (M6X)
This transfer automation solution utilizes the TechFloor Mobile X, a high-performance Mobile Manipulator, to pick smartphones from shelving units, load them onto its onboard platform, and transport them to the next process stage. The TechFloor Mobile X can be deployed without extensive infrastructure changes and offers flexible adaptation to layout or workstation modifications. It ensures high productivity through rapid transit and high-precision docking, minimizing common mobile robot issues such as alignment errors. By applying this solution to environments with frequent inter-process part transfers, continuous operation is achieved regardless of shifts, significantly boosting productivity without additional labor costs.