Process layout
Process Overview
This deployment is a pick-and-place automation solution for handling steel plates on a press line, using PICKSYS 3D vision and Doosan collaborative robots(Cobots).
By combining 3D vision with cobots, the system can handle unstandardized (non-uniform) steel plates safely and efficiently. It automates tasks that operators typically avoid, improving overall operating efficiency and helping increase job satisfaction on the floor.
Warranty Period : 1 year
Project Year : 2023
Project Duration : 8 weeks
Solution design & fabrication: 4 weeks
On-site installation: 2 weeks
Stabilization: 2 weeks
Project Background and Objectives
Automate undesirable tasks to help prevent operator turnover.
Replace high-payload, repetitive work with robots to help prevent musculoskeletal injuries and workplace incidents.
Maximize efficiency in repetitive loading/unloading work using a vision system.
Components
| Robot | Doosan Robotics A0912 Payload: 9 kg Reach: 1,200 mm Pick-it L SD vision 3D camera Processor 3.0, cable set Set of three (3) region markers Robot calibration plate |
|---|---|
| Peripherals | PICKSYS frame Vacuum gripper Dedicated jig Harness OP switch |
Workflow
| STEP 1. | Steel plates are processed at the press line |
|---|---|
| STEP 2. | The 3D vision system detects each steel plate |
| STEP 3. | Detected plate data is transferred to the collaborative robot |
| STEP 4. | The cobot picks the steel plate using a vacuum gripper |
| STEP 5. | The vision system identifies the target placement position |
| STEP 6. | The cobot places the steel plate at the designated location. |
Features
3D vision enables recognition and handling of various workpiece geometries.
Collaborative robots enable safer and more efficient operation for operators.
3D vision supports optimized loading (space utilization) within a constrained container/bin space.
Results
| Key Benefits | Replaces manual labor for repetitive operations and enables 24/7 operation. |
|---|---|
| Client Feedback | By automating high-payload and repetitive processes with robots, operator turnover decreased. The customer also noted improved throughput and expressed high satisfaction. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
Expanding Form Press Machine Tending using Yaskawa Robots
This machine tending automation solution utilizes YASKAWA robots in conjunction with press machines to automate the loading of workpieces for the expansion of cylindrical metal products, significantly enhancing process safety. Due to the nature of press operations—characterized by extremely short cycle times and high-risk environments—industrial accidents are a frequent concern. By automating the entire sequence from workpiece infeed and discharge to continuous press forming, this solution drastically increases productivity while minimizing the operator's management touchpoints.
Keyence AI Vision Camera Review 👁️ Location Inspection· Appearance Inspection· OCR Automation
Keyence AI Vision is a smart factory automation solution based on an integrated smart Vision system that supports location, appearance, OCR/BCR Inspection, AI OCR, cross-product classification, tray location detection, and real-time robot pose correction.
Smart Machine Tool Assistant "G-AiD" using Collaborative Robots
This machine tending solution automates the loading and unloading of parts by integrating three G-AiD small-precision (4-axis) machine tools with a Universal Robots UR10e. By arranging multiple machine tools in a compact space, a single robot can manage the entire workflow, significantly boosting operational efficiency and productivity. G-AiD features an Automatic Tool Changer (ATC) and tool wear sensing, enabling efficient task management. Furthermore, its seamless data integration with external systems makes it an ideal candidate for Smart Factory government support projects, helping to reduce initial investment costs. The project was implemented to resolve labor shortages in part machining, reduce personnel costs, and enable real-time quality monitoring and improvement through smart factory integration.
Process layout
Process Overview
This deployment is a pick-and-place automation solution for handling steel plates on a press line, using PICKSYS 3D vision and Doosan collaborative robots(Cobots).
By combining 3D vision with cobots, the system can handle unstandardized (non-uniform) steel plates safely and efficiently. It automates tasks that operators typically avoid, improving overall operating efficiency and helping increase job satisfaction on the floor.
Warranty Period : 1 year
Project Year : 2023
Project Duration : 8 weeks
Solution design & fabrication: 4 weeks
On-site installation: 2 weeks
Stabilization: 2 weeks
Project Background and Objectives
Automate undesirable tasks to help prevent operator turnover.
Replace high-payload, repetitive work with robots to help prevent musculoskeletal injuries and workplace incidents.
Maximize efficiency in repetitive loading/unloading work using a vision system.
Components
| Robot | Doosan Robotics A0912 Payload: 9 kg Reach: 1,200 mm Pick-it L SD vision 3D camera Processor 3.0, cable set Set of three (3) region markers Robot calibration plate |
|---|---|
| Peripherals | PICKSYS frame Vacuum gripper Dedicated jig Harness OP switch |
Workflow
| STEP 1. | Steel plates are processed at the press line |
|---|---|
| STEP 2. | The 3D vision system detects each steel plate |
| STEP 3. | Detected plate data is transferred to the collaborative robot |
| STEP 4. | The cobot picks the steel plate using a vacuum gripper |
| STEP 5. | The vision system identifies the target placement position |
| STEP 6. | The cobot places the steel plate at the designated location. |
Features
3D vision enables recognition and handling of various workpiece geometries.
Collaborative robots enable safer and more efficient operation for operators.
3D vision supports optimized loading (space utilization) within a constrained container/bin space.
Results
| Key Benefits | Replaces manual labor for repetitive operations and enables 24/7 operation. |
|---|---|
| Client Feedback | By automating high-payload and repetitive processes with robots, operator turnover decreased. The customer also noted improved throughput and expressed high satisfaction. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
Expanding Form Press Machine Tending using Yaskawa Robots
This machine tending automation solution utilizes YASKAWA robots in conjunction with press machines to automate the loading of workpieces for the expansion of cylindrical metal products, significantly enhancing process safety. Due to the nature of press operations—characterized by extremely short cycle times and high-risk environments—industrial accidents are a frequent concern. By automating the entire sequence from workpiece infeed and discharge to continuous press forming, this solution drastically increases productivity while minimizing the operator's management touchpoints.
Keyence AI Vision Camera Review 👁️ Location Inspection· Appearance Inspection· OCR Automation
Keyence AI Vision is a smart factory automation solution based on an integrated smart Vision system that supports location, appearance, OCR/BCR Inspection, AI OCR, cross-product classification, tray location detection, and real-time robot pose correction.
Smart Machine Tool Assistant "G-AiD" using Collaborative Robots
This machine tending solution automates the loading and unloading of parts by integrating three G-AiD small-precision (4-axis) machine tools with a Universal Robots UR10e. By arranging multiple machine tools in a compact space, a single robot can manage the entire workflow, significantly boosting operational efficiency and productivity. G-AiD features an Automatic Tool Changer (ATC) and tool wear sensing, enabling efficient task management. Furthermore, its seamless data integration with external systems makes it an ideal candidate for Smart Factory government support projects, helping to reduce initial investment costs. The project was implemented to resolve labor shortages in part machining, reduce personnel costs, and enable real-time quality monitoring and improvement through smart factory integration.