Process layout
This automated cutting solution is designed to handle medical surgical fabrics of varying lengths up to 3 meters. With professional support from Vention’s engineering team, the system successfully automates the process of extending the fabric to precise lengths using pneumatic grippers and feeding rollers, followed by accurate cutting using a timing belt actuator.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Infeed: The raw surgical fabric roll is loaded into the system. |
|---|---|
| STEP 2. | Extension: Feeding rollers and pneumatic grippers extend the fabric to the desired target length (up to 3m). |
| STEP 3. | Cutting: A timing belt actuator moves the cutting head across the fabric to complete the automated cut. |
Features
High Efficiency and Quality Assurance
Consistent Quality: Machines handle the cutting of large-scale fabrics (up to 3m) that are difficult for humans to manage, ensuring uniform precision across all pieces.
Optimized Labor Roles: By shifting the worker's role from manual labor to system operation and management, overall production efficiency is significantly increased.
Waste Reduction: High-accuracy cutting minimizes fabric scrap, leading to significant material cost savings.
Results
| Key Benefits | Improved quality and uniformity of medical fabric cutting.
Reduced material waste through high-precision measurements.
Enhanced operational efficiency through the clear division of labor between human and machine.
|
|---|---|
| Client Feedback | Through Vention, we were able to create a cutting machine that is not only highly cost-effective but also incredibly easy to operate. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
Handling Corrugated Cardboard Boxes using UR10 and OnRobot HEX Sensor
This application case demonstrates a process for handling and stacking corrugated cardboard boxes on pallets using the Universal Robots UR10 and the OnRobot HEX force/torque sensor. By utilizing the HEX sensor to sense the exact position of the cardboard boxes, the robot can move accurately to pick and transfer the bundles. This eliminates the need for additional alignment jigs or vision solutions.
3-Axis Drilling CNC using Vention Motion Control
This solution features a 3-axis drilling machine powered by Vention's high-performance motors and MachineMotion controllers. By replacing manual processes characterized by long cycle times, inconsistent results, and frequent human errors, this system integrates a Vention tool-changing system and a high-speed spindle. This transition has successfully increased production speed and significantly enhanced the quality of the finished workpieces. The equipment is highly modular, allowing for fully customized machine builds tailored to specific customer requirements and material dimensions.
Copper Plating Plate Transfer Solution using KAWASAKI RS020N
This solution utilizes the KAWASAKI RS020N robot to safely transfer copper-plated plates, which are highly susceptible to surface damage. By automating the transfer of finished copper foil products to the post-processing stage, this system ensures product integrity and operational consistency. It includes a specialized thickness detection step to identify contaminants or overlapping sheets, preventing downstream equipment damage and quality issues.