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Solution thumbnail

Process layout

This solution is a robot-integrated automatic stacking system utilizing the Doosan Robotics H-Series collaborative robots (H2017, H2515). As a modularized palletizing solution optimized by Doosan Robotics, it allows for easy and convenient implementation through an intuitive dedicated software interface.

Project Background & Objectives

  • Automation of palletizing tasks.

  • Mitigation of safety accident risks associated with handling heavy loads.

  • Space-constrained environments where traditional automation is difficult to install.

  • Reducing the initial investment burden for companies adopting automation.

Components

Robot
  • Doosan Collaborative Robot H2017

    • 6-axis articulated cobot with 6 torque sensors.

    • Payload: 20kg / Repeatability: ±0.1mm.

    • Reach: 1,700mm / Weight: 79kg.

  • Doosan Collaborative Robot H2515

    • 6-axis articulated cobot with 6 torque sensors.

    • Payload: 25kg / Repeatability: ±0.1mm.

    • Reach: 1,500mm / Weight: 77kg.

Workflow

STEP 1.Input box dimensions, weight, and pallet size.
STEP 2.Configure box and pallet arrangement patterns.
STEP 3.Set stacking patterns for each layer.
STEP 4.Select whether to use a vertical lift.
STEP 5.Commencing automatic operation.

Features

  • Outstanding Economics and Safety

    • Fast ROI realized through reasonable pricing / Reduced initial burden via installment payments.

    • World's first safety-rated collaborative robot (Excellent durability and quality with IP54 rating).

    • Safety zone configuration using built-in radar sensors.

    • No additional equipment installation required for safety certification.

  • Flexible and Rapid Installation

    • Task configuration and implementation possible just by entering basic information.

    • Intuitive software allowing even beginners to complete settings within approximately 10 minutes.

    • Operable without fences / Mobile design allows free movement and installation across workspaces.

  • Superior Productivity

    • Maximum payload of 25kg (up to 22kg when applying lightweight grippers).

    • Maximum stacking height of 2.2m (customizable lift and gripper options available).

  • Warranty Period: 1 year

Results

Key Benefits
Labor cost savings and productivity enhancement. Improvement of work environment and reduced initial financial burden through installment plans.
Client Feedback
"The intuitive dedicated software made task configuration easy and convenient. Thanks to its mobile design, we were able to simply install it exactly where the work was needed."
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Doosan Robotics H-Series Collaborative Robot Palletizing System

Application Field
Industry > Logistics, Sector > Manufacturing, Sector > Logistics

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