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Process layout

This solution automates the process of packing products into boxes and subsequently palletizing them by integrating Epson’s VT6L 6-axis robot, Epson’s T6 SCARA robot, and Vention’s Range Extender with MachineMotion controller.

The Epson T6 SCARA robot efficiently handles the high-speed task of transferring products into boxes. Meanwhile, the Epson VT6L 6-axis robot, mounted on Vention’s Range Extender, performs palletizing across a significantly expanded workspace. This combination allows for a seamless transition from primary packaging to end-of-line palletizing within a single automated cell.

Components

Robot
  • Robot 1: Epson VT6L

    • Type: 6-axis articulated robot (Weight: 40kg)

    • Payload: 6kg

    • Repeatability: ±0.1mm

  • Robot 2: Epson T6

    • Type: SCARA robot (Weight: 22kg)

    • Payload: 6kg

    • Repeatability: ±0.04mm

  • System Extension: Vention Range Extender & MachineMotion Controller

    • Function: Physically expands the robot's reach to cover multiple pallet positions.

Workflow

STEP 1.Infeed: Products are fed into the system for the initial packing stage.
STEP 2.Box Picking: The robot secures and prepares the boxes for loading.
STEP 3.Cross-Unloading (Palletizing): The 6-axis robot stacks the filled boxes onto the pallet using a cross-pattern (interlocking) method for maximum stability.

Features

Productivity Boost via Efficient Handling

  • End-to-End Automation: Seamlessly automates the entire process from incasing finished products into paper boxes to final palletizing.

  • Streamlined Workflow: Eliminates manual intervention between primary packaging and secondary stacking, ensuring a continuous production flow.

Expanded Workspace with Range Extender

  • Maximize Reach: By integrating Vention’s Range Extender, the robot overcomes its physical reach limitations, allowing it to cover a significantly larger palletizing area and stack higher.

Results

Key Benefits
Expanded operational reach through the 7th-axis extender. Increased production efficiency by automating the full box-stacking cycle.
Client Feedback
Through Vention’s automation library, we were able to find a solution that was perfectly customized for our client and ready for immediate deployment.
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Palletizing Automation using Epson VT6L & Range Extender

Application Field
Industry > Food·Drink, Application > Material Handling, Sector > Manufacturing, Sector > Logistics