Process layout
This application case features a high-speed snack alignment and loading solution utilizing two Epson G3 SCARA robots. By leveraging the rapid cycle times of SCARA technology, the system successfully picks and places products moving along a conveyor belt without interruption, ensuring seamless integration into high-volume production lines.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Product Infeed & Alignment: Individual snack units are fed into the system and aligned on the conveyor. |
|---|---|
| STEP 2. | Box Infeed: Empty packaging boxes are supplied to the loading station. |
| STEP 3. | Picking & Sorting: The dual G3 robots pick the snacks and precisely arrange them inside the boxes. |
| STEP 4. | Box Discharge: Fully loaded boxes are discharged for the next stage of packaging. |
Features
Improved Production Efficiency & Space Utilization
Continuous Operation: Maximizes production efficiency by performing non-stop tasks with minimal idle time.
Conveyor Tracking Technology: Maximizes production speed by allowing the robots to pick and place items precisely while the conveyor is in motion.
Compact SCARA Design: The small footprint of the Epson G3 robots minimizes the required installation space on the factory floor.
High-Speed, High-Precision Performance: Utilizes ultra-fast industrial robots to execute rapid and accurate stacking tasks, ensuring consistent quality.
Results
| Key Benefits | Significant reduction in packing time and overall increase in daily production volume.
|
|---|---|
| Client Feedback | The time required for our packing process has been drastically reduced compared to manual methods, leading to a substantial improvement in overall productivity. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
Palletizing Boxes using Comau PAL-180-3.1
This application is a solution that uses the Comau PAL-180-3.1 to palletize heavy beverage boxes. When humans repeatedly move large and heavy objects, it places a significant strain on the musculoskeletal system and cannot be sustained for long periods. On the other hand, large articulated robots are suitable for moving large and heavy objects as they can quickly move and stack items in desired positions.
Food Box Packaging using High-Speed Linear Moving Track (Rockwell iTRAK)
This solution is a packaging demonstration process designed to enhance high-speed logistics transfer and packaging productivity by integrating a high-speed linear moving solution (Rockwell iTRAK) with a customized robot system. The system showcases the seamless synchronization between intelligent track technology and robotic handling to optimize modern packaging lines.
Arc Welding of Electrical Wiring Ducts using Two YASKAWA AR1440 Robots
This application case features two YASKAWA AR1440 robots specifically designed for arc welding electrical wiring ducts. By utilizing two welding robots in coordination with a rotating turntable (positioner), the system rapidly performs precise welding at all required joint locations, ensuring high-speed production and structural integrity.