Process layout
This application is a solution that uses the Comau PAL-180-3.1 to palletize heavy beverage boxes.
When humans repeatedly move large and heavy objects, it places a significant strain on the musculoskeletal system and cannot be sustained for long periods. On the other hand, large articulated robots are suitable for moving large and heavy objects as they can quickly move and stack items in desired positions.
Components
| Robot | Robot Comau PAL-180-3.1: 4-axis articulated, payload 180kg, reach 3,100mm, weight 1,213kg, repeatability ±0.1 mm |
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Workflow
| STEP 1. | Boxes to be palletized are aligned via conveyor. |
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| STEP 2. | Palletizing the boxes using a pneumatic gripper. |
| STEP 3. | Repeat until one layer is stacked. |
| STEP 4. | Once a layer is stacked, pick up a paper sheet with a vacuum gripper and place it on top of the box layer. |
| STEP 5. | Repeat the previous process |
Features
Accurate Picking Capability
Palletizing without shipping accidents using jig sizes tailored to product dimensions
Capable of accurately picking and moving even thin paper sheets
Simultaneous Productivity Boost and Workplace Improvement
Maximizing productivity by quickly stacking heavy beverage boxes
Minimizing operational downtime and preventing musculoskeletal disorders in workers
Results
| Key Benefits | Improved productivity through idle-free operations
Increased stacking efficiency via uniform and stable stacking tasks
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| Client Feedback | Even heavy boxes can be easily palletized all at once, which has allowed us to increase production efficiency and prevent industrial accidents. |
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