Palletizing Boxes Using Comau PAL-180-3.1

This application is a solution that uses the Comau PAL-180-3.1 to palletize heavy beverage boxes.

When humans repeatedly move large and heavy objects, it places a significant strain on the musculoskeletal system and cannot be sustained for long periods. On the other hand, large articulated robots are suitable for moving large and heavy objects as they can quickly move and stack items in desired positions.

Components

Robot	Robot Comau PAL-180-3.1: 4-axis articulated, payload 180kg, reach 3,100mm, weight 1,213kg, repeatability ±0.1 mm

Workflow

STEP 1.	Boxes to be palletized are aligned via conveyor.
STEP 2.	Palletizing the boxes using a pneumatic gripper.
STEP 3.	Repeat until one layer is stacked.
STEP 4.	Once a layer is stacked, pick up a paper sheet with a vacuum gripper and place it on top of the box layer.
STEP 5.	Repeat the previous process

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Key Features

Accurate Picking Capability

Palletizing without shipping accidents using jig sizes tailored to product dimensions
Capable of accurately picking and moving even thin paper sheets

Simultaneous Productivity Boost and Workplace Improvement

Maximizing productivity by quickly stacking heavy beverage boxes
Minimizing operational downtime and preventing musculoskeletal disorders in workers

Implementation Results

ROI Period	1.1 years
Key Metrics	Improved productivity through idle-free operations Increased stacking efficiency via uniform and stable stacking tasks
Client Feedback	Even heavy boxes can be easily palletized all at once, which has allowed us to increase production efficiency and prevent industrial accidents.

※ The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

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The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

※ The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Components

Workflow

Key Features

Implementation Results

Palletizing Boxes Using Comau PAL-180-3.1

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