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Solution thumbnail

Process layout

This solution is a packaging demonstration process designed to enhance high-speed logistics transfer and packaging productivity by integrating a high-speed linear moving solution (Rockwell iTRAK) with a customized robot system.

The system showcases the seamless synchronization between intelligent track technology and robotic handling to optimize modern packaging lines.

Components

Robot
  • Transport System: Rockwell iTRAK

    • Intelligent linear motor track for independent carrier control and high-speed indexing.

  • Robot: Customized Gantry Robot System

    • A tailor-made gantry solution designed for high-payload stability and precise top-loading capabilities.

Workflow

STEP 1.Product Pickup & Line Loading: Raw products are picked and precisely loaded onto the high-speed linear track carriers.
STEP 2.Product Stacking: Items are grouped or pre-stacked according to the required packaging configuration.
STEP 3.Content Loading: The gantry system picks the prepared products and loads them into the boxes.
STEP 4.Box Packing & Discharge: Completed boxes are packed and transferred to the final stacking and discharge line.

Features

Exceptional Production Efficiency

  • Throughput Optimization: Drastically increases overall productivity by maximizing the speed of the logistics and transfer lines.

  • Intelligent Movement: High-speed linear motor technology allows for rapid indexing and precise positioning, eliminating the bottlenecks of traditional conveyors.

  • Minimal Human Intervention: The introduction of an automated box packing process minimizes manual labor and reduces operational costs.

Results

Key Benefits
Significant productivity boost driven by automated logistics transfer and high-speed packing.
Client Feedback
We are highly satisfied with the integrated delivery of both the gantry system and the high-speed logistics track tailored to our needs. Having a single-source solution significantly reduced both the engineering and installation timelines.
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Food Box Packaging using High-Speed Linear Moving Track (Rockwell iTRAK)

Application Field
Industry > Food·Drink, Application > Packing·Packaging, Sector > Manufacturing