Process layout
This solution automates the transport and stacking of heavy 15kg insulation boxes by positioning a 4-axis palletizer in parallel with the pallets. The project was designed to improve a hazardous work environment where frequent manual handling of heavy insulation led to worker injuries. By integrating an automated conveyor system with Vention’s palletizer, the project successfully automated the entire transfer and stacking process, reducing the cycle time to just 15 seconds. Operators can easily control the system and monitor real-time status through Vention’s intuitive Palletizer MachineApp.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Infeed: Insulation boxes are transported to the picking zone via a conveyor belt. |
|---|---|
| STEP 2. | Picking: The 4-axis palletizer securely picks up the 15kg heavy-duty boxes. |
| STEP 3. | Palletizing: Boxes are stacked onto up to two pallets arranged in parallel for continuous operation. |
Features
Improved Palletizing Efficiency
Minimized Cycle Time: Implementation of a high-speed palletizer reduces the cycle time to just 15 seconds.
Reduced Labor Requirements: The intuitive MachineApp allows for easy operation, decreasing the number of operators needed per shift.
Minimized Downtime: Continuous operation with parallel pallet layouts ensures there is no idle time during pallet changeovers.
Enhanced Workplace Safety
Injury Prevention: Automating the handling of 15kg heavy loads eliminates the risk of musculoskeletal disorders and chronic injuries for workers.
Results
| Key Benefits | Significant increase in throughput via reduced cycle times.
Drastic improvement in overall workplace safety and ergonomics.
|
|---|---|
| Client Feedback | By introducing the palletizer to our production line, we successfully automated the workflow and significantly reduced the physical strain on our workers caused by heavy lifting. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
Bin Picking Automation using UR5e & 3D Vision
This solution was used to develop a bin picking workstation for ActiNav, Universal Robots' autonomous motion solution. ActiNav is a comprehensive system capable of vision inspection, collision avoidance, and real-time robot motion control. In collaboration with Vention, Universal Robots conducted research to improve the efficiency of bin picking based on workpiece height, picking angles, and the distance between the robot and parts. Vention developed a specialized workstation that allows for easy adjustment of these critical factors. Through testing the time and accuracy of picking 100 workpieces, the team successfully developed a workstation that reduced operation time by 40%.
Ink Cartridge Packaging using Epson C4
This application case features an automated ink cartridge packaging solution utilizing the Epson C4 6-axis robot. By integrating a tool changer, the system performs multiple tasks—box handling, cartridge insertion, and QR code inspection—within a single compact cell. The seamless transition between tasks minimizes idle time, maximizes productivity, and simplifies process management through a unified automation flow.
Smart Logistics Management using 42 Units of Geek+ P800 (AMR)
This application case features an automated picking and replenishment system utilizing 42 units of Geek+ P800 mobile robots within a logistics center. By implementing picking and replenishment stations, the system uses self-learning algorithms to optimize warehouse layouts based on frequency of use, maximizing storage density and space utilization.