Process layout
This application case features an automated picking and replenishment system utilizing 42 units of Geek+ P800 mobile robots within a logistics center. By implementing picking and replenishment stations, the system uses self-learning algorithms to optimize warehouse layouts based on frequency of use, maximizing storage density and space utilization.
Components
| Robot |
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|---|
Workflow
| STEP 1. | [Picking Process] |
|---|---|
| STEP 2. | Order Entry: Orders are received and entered into the system. |
| STEP 3. | Targeting: Robots navigate to the specific racks containing the ordered items. |
| STEP 4. | Transport: Robots lift the racks and move them to the designated picking station. |
| STEP 5. | Item Picking: Workers pick the required items from the delivered rack. |
| STEP 6. | Return: Robots return the racks to their optimized storage positions. [Replenishment Process] |
| STEP 7. | Restock Request: A replenishment order is initiated for stock replenishment. |
| STEP 8. | Rack Retrieval: Robots move to the corresponding storage racks. |
| STEP 9. | Inbound Flow: Robots carry the racks to the replenishment station. |
| STEP 10. | Loading: New stock is loaded onto the racks by workers. |
| STEP 11. | Final Placement: Robots transport the replenished racks back to the storage area. |
Features
Exceptional Performance & Maximized Space Utilization
Efficient Logistics Ecosystem: Enables high-efficiency warehouse operations even within compact footprints.
Smart Storage Optimization: Minimizes picking and replenishment times by automatically reconfiguring storage locations based on SKU movement frequency.
High Payload Capacity: Robustly transports heavy loads of up to 1,000kg.
Operational Versatility: Supports various workflows, including hybrid operations with both pallets and racks.
Flexible Picking Strategies: Adaptable to multiple picking methods, such as discrete order picking or total (batch) picking.
High Throughput: Achieves a picking rate of 300 to 600 pieces per hour per worker.
Minimized Investment & Operational Excellence
RaaS (Robots-as-a-Service) Model: Minimizes initial CAPEX and maximizes operational efficiency through professional maintenance and management.
Large-Scale Fleet Management: Proven capability to optimally coordinate massive fleets of over 100 units.
24/7 Continuous Operation: Automated self-charging ensures non-stop productivity day and night.
High Stability and Global Reliability
Proven Track Record: Reliability is guaranteed by a global installation base of over 10,000 units operating worldwide.
Results
| Key Benefits | 2x Increase in overall production efficiency.
Improved Picking Accuracy: Drastic reduction in human error during order fulfillment.
Labor Cost Reduction: Lower operational costs through optimized manpower deployment.
Expanded Storage Capacity: Increased inventory density within the same floor space.
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| Client Feedback | With the Geek+ solution, we achieved a dual win: a significant boost in picking productivity and accuracy, alongside a noticeable increase in our total storage capacity. |
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