Process layout
This application case features a large-scale automated picking and replenishment system utilizing 70 units of Geek+ P800 mobile robots. By implementing a "Goods-to-Person" (GTP) model, the system optimizes warehouse layouts based on frequency of use through self-learning algorithms, maximizing storage density and operational efficiency in a compact space.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | [Picking Process] |
|---|---|
| STEP 2. | Order Entry: Orders are received and processed by the system. |
| STEP 3. | Targeting: Robots navigate to the specific racks containing the ordered items. |
| STEP 4. | Transport: Robots lift the racks and move them to the designated picking station. |
| STEP 5. | Item Picking: Workers pick the items from the rack brought by the robot. |
| STEP 6. | Return: Robots return the racks to their optimal storage positions. [Replenishment Process] |
| STEP 7. | Restock Request: A replenishment order is initiated for low-stock items. |
| STEP 8. | Rack Retrieval: Robots move to the corresponding storage racks. |
| STEP 9. | Inbound Flow: Robots carry the racks to the replenishment station. |
| STEP 10. | Loading: New stock is loaded onto the racks. |
| STEP 11. | Final Placement: Robots transport the replenished racks back to the storage area. |
Features
Exceptional Performance & Maximized Space Utilization
Efficient Logistics Ecosystem: Enables the construction of high-efficiency fulfillment centers even within compact warehouse footprints.
Smart Layout Optimization: Automatically optimizes storage locations based on SKU movement frequency to minimize picking and replenishment times.
Heavy-Duty Handling: Capable of transporting heavy loads of up to 1,000kg.
Operational Versatility: Supports hybrid operations including both pallet-based and shelf-based handling.
Flexible Picking Modes: Adaptive to various workflows such as discrete order picking or batch (total) picking.
High Throughput: Achieves a picking rate of 300 to 600 pieces per hour per worker.
Minimized Investment & Operational Excellence
RaaS (Robots-as-a-Service) Model: Minimizes initial CAPEX and maximizes operational efficiency through professional maintenance and support.
Large-Scale Fleet Management: Proven capability to optimally manage and coordinate massive fleets of over 100 robots.
24/7 Productivity: Continuous day-and-night operation enabled by an automated self-charging system.
High Stability and Global Reliability
Proven Track Record: Hardware and software reliability are guaranteed by a global installation base of over 10,000 units worldwide.
Results
| Key Benefits | 3x Increase in average daily order fulfillment volume.
300% to 700% Improvement in picking efficiency (Average picking capacity increased from 100 to 300+ units per hour per station).
40% Increase in total storage capacity within the same footprint.
Peak Performance: Capable of reaching up to 600 picks per station per hour.
50% Overall Productivity Boost across the entire warehouse facility.
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|---|---|
| Client Feedback | By implementing the Geek+ solution, we significantly expanded our storage capacity and achieved a major leap in productivity thanks to the rapid picking performance. |
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