Process layout
This automation solution utilizes the YASKAWA MCL20 to sort and transfer medicated patches (pain relief patches) within a cleanroom environment.
The system performs precise counting and neat alignment—tasks previously handled by human workers—with human-like dexterity. By simultaneously processing four batches, the system significantly increases operational speed and overall productivity.
Components
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Workflow
| STEP 1. | Counting & Loading: The quantity of patches is counted and loaded onto the conveyor. |
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| STEP 2. | Primary Alignment: Patches undergo initial alignment on the conveyor system. |
| STEP 3. | Secondary Alignment: The YASKAWA MCL20 robot performs precision secondary alignment. |
| STEP 4. | Multi-Batch Transfer: The robot picks up four bundles of patches simultaneously and transfers them to the discharge conveyor. |
Features
Minimized Errors, Maximized Productivity
Automated Precise Counting: Significant reduction in operational errors through automated fixed-quantity counting.
4-Pack Simultaneous Processing: Drastically increases work speed and overall throughput by handling four packs at once.
Human-Like Dexterity
Precision Alignment Tooling: Specialized gripper design performs patch alignment with a level of neatness that rivals manual human labor.
Custom Tooling Design: Capability to design and manufacture optimized end-of-arm tools (EOAT) based on specific performance and material requirements.
Minimized Risk & Certified Safety
Cleanroom Certified: Uses Class 3 certified equipment to prevent any foreign substance contamination, ensuring medical-grade product integrity.
Pre-Verification: Conducts 3D simulations to perform interference checks and verify cycle time performance prior to installation.
Reliable Post-Management
Peace of Mind: Includes a 1-year comprehensive warranty for secure and reliable after-sales maintenance.
Results
| Key Benefits | Increased productivity through continuous, non-stop operation.
Significant reduction in cycle time by processing four packs simultaneously.
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| Client Feedback | The ability to perform counting, alignment, and transfer tasks without any idle time has led to a massive improvement in our production efficiency.
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