Sorting and Transferring Medicated Patches using Yaskawa Robots

This automation solution utilizes the YASKAWA MCL20 to sort and transfer medicated patches (pain relief patches) within a cleanroom environment.

The system performs precise counting and neat alignment—tasks previously handled by human workers—with human-like dexterity. By simultaneously processing four batches, the system significantly increases operational speed and overall productivity.

Components

Robot	Robot: YASKAWA MCL20 6-axis articulated industrial robot. Cleanroom Rating: Class 3 (Optimized for pharmaceutical and medical environments) Payload: 20kg Reach: 1,658mm Weight: 280kg Repeatability: ±0.08mm

Workflow

STEP 1.	Counting & Loading: The quantity of patches is counted and loaded onto the conveyor.
STEP 2.	Primary Alignment: Patches undergo initial alignment on the conveyor system.
STEP 3.	Secondary Alignment: The YASKAWA MCL20 robot performs precision secondary alignment.
STEP 4.	Multi-Batch Transfer: The robot picks up four bundles of patches simultaneously and transfers them to the discharge conveyor.

※ The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Key Features

Minimized Errors, Maximized Productivity

Automated Precise Counting: Significant reduction in operational errors through automated fixed-quantity counting.

4-Pack Simultaneous Processing: Drastically increases work speed and overall throughput by handling four packs at once.

Human-Like Dexterity

Precision Alignment Tooling: Specialized gripper design performs patch alignment with a level of neatness that rivals manual human labor.

Custom Tooling Design: Capability to design and manufacture optimized end-of-arm tools (EOAT) based on specific performance and material requirements.

Minimized Risk & Certified Safety

Cleanroom Certified: Uses Class 3 certified equipment to prevent any foreign substance contamination, ensuring medical-grade product integrity.

Pre-Verification: Conducts 3D simulations to perform interference checks and verify cycle time performance prior to installation.

Reliable Post-Management

Peace of Mind: Includes a 1-year comprehensive warranty for secure and reliable after-sales maintenance.

Implementation Results

ROI Period	24 months
Key Metrics	Increased productivity through continuous, non-stop operation. Significant reduction in cycle time by processing four packs simultaneously.
Client Feedback	The ability to perform counting, alignment, and transfer tasks without any idle time has led to a massive improvement in our production efficiency.

※ The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

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The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

※ The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Components

Workflow

Key Features

Implementation Results

Sorting and Transferring Medicated Patches using Yaskawa Robots

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