marosol

Solution thumbnail

Process layout

This sorting automation solution utilizes the Hyundai HH020 robot and the HRVision 3D vision solution to automate the manual task of recognizing text on the tops of boxes and transferring them to a conveyor in a specific sequence.

By leveraging the high-speed recognition capabilities of HRVision, the system can capture and process product images even while the objects are in motion, ensuring seamless and continuous operation.

Components

Robot
  • Robot: Hyundai HH020

    • 6-axis articulated robot, payload 20kg, reach 1,742mm, weight 225kg, repeatability ±0.06mm.

  • Vision System: Hyundai HRVision

    • High-speed 3D vision solution capable of OCR (Optical Character Recognition) and real-time motion tracking.

Workflow

STEP 1.Character Recognition: HRVision identifies and reads the text/labels on the incoming boxes.
STEP 2.Sequential Picking: The robot picks the boxes according to the designated work order or priority.
STEP 3.Transfer: The picked items are accurately placed onto the discharge conveyor.

Features

Hyundai Robotics: Korea’s No. 1 Market Share and Service Network

Proven Heritage: Since entering the domestic robot industry in 1984, Hyundai has established an extensive lineup of diverse solutions.

Turnkey Solutions: Capable of providing customized solutions by handling everything from robot production and engineering to installation as a single integrated package.

Cost-Effective and High-Performance Vision

On-the-Fly Processing: Features rapid recognition and processing speeds that capture images of objects even while they are in motion, minimizing overall cycle times.

Intelligent Handling: Equipped with OCR (Optical Character Recognition) and location sensing, allowing the robot to identify and process workpieces based on their unique markings.

Quality Inspection: Capable of performing Pass/Fail (Good/Defective) sorting through advanced image analysis.

Results

Key Benefits
Significant reduction in labor required for product sorting and feeding. Improved production consistency through automated inspection.
Client Feedback
By applying HRVision, we were able to perform defect inspection and sorting simultaneously. Because the recognition speed is so fast, we were able to minimize our cycle times while maintaining high accuracy.
Banner image

Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.

Box Handling Solution using Hyundai HH020 and HRVision

Application Field
Industry > Logistics, Application > Material Handling, Sector > Manufacturing, Sector > Logistics

Recommended Solution

Non-Stop Product Sorting Automation using Robostar RA007 and Deep Learning

Non-Stop Product Sorting Automation using Robostar RA007 and Deep Learning

This solution utilizes 3D vision, deep learning algorithms (Instance Segmentation), reinforcement learning, and motion planning (OMPL) algorithms to automate tasks such as product sorting, assembly, and packing. By using cost-effective 3D vision to recognize product types, product locations, and box positions in real-time, the system can automatically compensate for and continue operations even if the positions of products or boxes change. Furthermore, with two vision sensors and high-speed processing, it can significantly reduce cycle times—the most critical factor in logistics sites. Since the system compensates through learning even if the conditions change due to misalignment of the vision, robot, or work jigs, it ensures easy operation and maintenance while minimizing downtime.

Favorites
Inspection & Palletizing of Insert Molded Parts through YASKAWA GP8

Inspection & Palletizing of Insert Molded Parts through YASKAWA GP8

This automation solution streamlines the post-molding process for insert molded parts through the YASKAWA Motoman-GP8. It automates the entire sequence—from appearance inspection to the selection and palletizing of products—leveraging a high-precision vision system. The system performs simultaneous inspection of two products, executing individual discharge or palletizing based on the specific results for each. By replacing manual visual checks with 100% automated vision inspection, the solution has significantly improved detection rates and overall product quality.

Favorites
Machining Center Tending using Neuromeka Indy7

Machining Center Tending using Neuromeka Indy7

This machine tending automation solution utilizes the Neuromeka Indy7 collaborative robot (cobot) to automate the manual process of handling graphite electrodes in a machining center (MCT). By integrating pre-process data entry, real-time monitoring, and actual measurement tasks, the system ensures high-precision machining. Workers are now only responsible for loading raw materials into the feeding section, while the robot handles the actual machining operations. This shift allows a single operator to manage and operate multiple machines simultaneously, significantly boosting both production efficiency and quality. Furthermore, by leveraging Gun Solution's specialized integration, the robot can perform tasks in the same manner as a human operator even on older legacy machine tools. This eliminates the need for expensive hardware interfaces, resulting in substantial cost savings.

Favorites