Process layout
This automation solution streamlines the post-molding process for insert molded parts through the YASKAWA Motoman-GP8. It automates the entire sequence—from appearance inspection to the selection and palletizing of products—leveraging a high-precision vision system.
The system performs simultaneous inspection of two products, executing individual discharge or palletizing based on the specific results for each. By replacing manual visual checks with 100% automated vision inspection, the solution has significantly improved detection rates and overall product quality.
Components
| Robot |
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Workflow
| STEP 1. | Picking: The robot picks up the insert molded parts. |
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| STEP 2. | Vision Inspection: High-speed scanning for defects and dimensional accuracy. |
| STEP 3. | Sorting: Automatic discharge of defective units. |
| STEP 4. | Palletizing: Precise loading of "Good" products into trays/pallets. |
Features
Enhanced Productivity through Efficient Process Design
Dual-Product Handling: Simultaneously handles and inspects two products through vision sensors, significantly reducing cycle time.
Flawless Palletizing: Precisely loads "Good" products into pallets according to the required quantity, ensuring zero missing units.
Space Maximization with Compact Robotics
High-Speed Compact Robot: Leverages a compact industrial robot to achieve rapid operation speeds within a minimal footprint.
Ceiling-Mount Installation: By mounting the robot on the ceiling, interference between product flow and robot movement is minimized, saving valuable floor space.
Results
| Key Benefits | Increased productivity through seamless, idle-free production.
Improved quality through 100% automated vision inspection.
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| Client Feedback | We were able to resolve issues related to defective products through 100% inspection, which significantly boosted customer satisfaction. Additionally, the ceiling-mounted setup allowed for a compact layout, making it possible to utilize our space efficiently without needing additional floor area for the automation system. |
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