Process layout
Blood Sample Testing and Sorting Transfer using High-Speed Linear Moving Track (Rockwell MM Lite)
This solution is a comprehensive automated process that integrates high-speed linear moving tracks (Rockwell MagneMover Lite), articulated robots, and vision inspection systems to perform blood kit testing, high-speed transport, sorting, and stacking.
The system is specifically engineered to maximize productivity and throughput in medical diagnostic environments by automating the end-to-end sorting and inspection workflow.
Components
| Robot |
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Workflow
| STEP 1. | Product Pickup & Line Loading: Robots pick blood kits and load them onto the high-speed linear track. |
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| STEP 2. | Vision Inspection: Automated cameras verify kit integrity, labels, and potential contaminants. |
| STEP 3. | Sorting: Real-time classification into "Pass" or "Fail" (Defective) categories based on vision data. |
| STEP 4. | Final Stacking: Finished products are organized and stacked into designated racks or trays for discharge. |
Features
Exceptional Production Efficiency
Maximizing Throughput: Drastically increases overall productivity by maximizing the speed of the logistics and transfer lines.
Independent Carrier Control: Each carrier is controlled individually, allowing for real-time routing and sorting based on specific vision inspection results.
Minimal Human Intervention: The full automation of the inspection and sorting processes minimizes the need for manual labor and reduces human-associated errors.
Results
| Key Benefits | Significant productivity boost driven by automated high-speed inspection and sorting.
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| Client Feedback | By integrating the entire solution—including robots, vision systems, and controls—under a unified design, the installation was completed quickly, and the time required for system stabilization was remarkably short. |
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