Process layout
This solution utilizes the KAWASAKI CP180L, a specialized palletizing robot, to automate the process of stacking heavy bags of agricultural soil mulching materials onto pallets.
By automating the high-payload palletizing process, this system significantly increases operational speed while protecting workers from musculoskeletal disorders associated with repetitive heavy lifting.
Components
| Robot |
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|---|
Workflow
| STEP 1. | Feeding of the empty pallet. |
|---|---|
| STEP 2. | Feeding of the bags (workpieces). |
| STEP 3. | High-speed picking of the bags. |
| STEP 4. | Interlocked (cross) stacking of bags layer by layer on the pallet for stability. |
| STEP 5. | Discharge of the fully loaded pallet. |
Features
Stable Handling and High Productivity
Secure Stacking: Executes tight, dense stacking and interlocked layer patterns (cross-stacking) to ensure maximum load stability during transport.
Dual-Grip Security: Features a specialized gripper that secures heavy bags from both the side and bottom, ensuring stable handling without the risk of drops or tears.
Optimized Efficiency: Minimizes idle time and eliminates the risk of musculoskeletal disorders by automating high-payload, repetitive tasks.
Results
| Key Benefits | Significant boost in productivity through continuous, non-stop operation.
Capability to stack heavy workpieces to high levels safely and uniformly.
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| Client Feedback | By eliminating the physical burden of handling heavy bags, we’ve not only protected our workers but also drastically reduced work times, leading to a major leap in overall productivity. |
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