Process layout
This solution utilizes the Neuromeka Indy7 to perform wax injection and cleaning processes for jewelry products.
Wax injection requires a consistent volume of wax to be dispensed into identical sizes. For items like bracelet chains, a large quantity of components with uniform dimensions and weight is essential. The Indy7 improves the working environment by precisely repeating movements based on set parameters, significantly reducing the manual workload for employees.
Components
| Robot |
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|---|
Workflow
| STEP 1. | Wax Injection |
|---|---|
| STEP 2. | Gripping: The robot grips the injection mold. |
| STEP 3. | Injection: The mold is held against the wax injector for processing. |
| STEP 4. | Demolding: After the wax has cooled, the mold is removed. Cleaning |
| STEP 5. | Immersion: The jewelry is placed in water while the robot's end-of-arm tool (EOAT) rotates to clean. |
| STEP 6. | Spraying: A sprayer is used to wash the jewelry thoroughly. |
| STEP 7. | Drying: The jewelry is moved to a dryer for the final stage. |
Features
Improved Operational Efficiency
Task Delegation: Robots handle simple, repetitive tasks, freeing up human workers for more complex duties.
Parallel Processing: Subsequent stages of production can be performed in parallel, significantly reducing the overall lead time.
Compact Installation and Enhanced Quality
Space Optimization: The compact collaborative robot minimizes the physical footprint required for automation.
Uniform Output: By repeating exact motions, the system ensures consistent product quality across every batch.
Results
| Key Benefits | Operational Gains: Increased productivity provides extra time for value-added tasks.
Employee Satisfaction: Eliminating monotonous labor reduces fatigue and boosts overall job satisfaction.
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| Client Feedback | "Our workers experienced significant fatigue from simple repetitive tasks. By automating these processes, we’ve not only increased employee satisfaction but also improved overall efficiency by reducing task completion times."
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