Process layout
Process Overview
This assembly automation solution uses a YUSHIN take-out robot (SCⅡ 150) to perform insert molding, placing a nut into the mold and overmolding it with plastic, followed by automated inspection. By automating both the insert-loading operation and the downstream inspection process, the system minimizes quality-control touchpoints while improving overall productivity.
Components
| Robot | Injection molding take-out robot YUSHIN SCⅡ-150D (for insert loading) 5-axis Cartesian robot + 90° tilting arm Payload: 5 kg Repeatability: ±0.1 mm Stroke (robot specs): Travel 1,500 mm / Vertical 850 mm / Fore–aft 468 mm End-of-arm tooling (EOAT) / Tools Pneumatic grippers: 8 units (Insert loading 4 / Part take-out 4) 3-axis Cartesian robot for vision inspection (including a rotary tool Pneumatic grippers: 3 units (Vision inspection 1 / Orientation-change jig loading 2) |
|---|---|
| Peripherals | Insert injection molding equipment (optional / separate) Bowl feeder (BOWL FEEDER) Nut loading cylinder Finished-part transfer unit (post-insert) Insert orientation-change jig Vision inspection system |
Workflow
| STEP 1. | Feed and singulate nut blanks via the bowl feeder |
|---|---|
| STEP 2. | Pick four nut blanks |
| STEP 3. | Load them into the insert-molding station |
| STEP 4. | Take out the insert-molded parts and load them onto the finished-part transfer unit |
| STEP 5. | Move the parts to the orientation-change jig |
| STEP 6. | Pick parts one-by-one for vision inspection |
| STEP 7. | Sort and discharge into trays based on inspection results |
Features
Improved Production Efficiency and Quality
Continuous, low-idle operation improves overall production efficiency.
Total inspection minimizes defect rates.
Fewer control points reduce the number of operators required.
Cost-Effective Performance with a Dedicated Take-Out Robot
A dedicated take-out robot enables a compact installation and overhead handling.
Optimized motion profiles support high-speed cycle operation.
Compared to articulated robots, this tailored solution minimizes upfront investment cost.
Results
| Key Benefits | Improved productivity, Minimized staffing by reducing control/management points |
|---|---|
| Client Feedback | Because machining cycle time was short, continuous operation was required by deploying Seojeong’s solution, we increased production speed and were able to perform 100% inspection, which also improved product quality. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Process layout
Process Overview
This assembly automation solution uses a YUSHIN take-out robot (SCⅡ 150) to perform insert molding, placing a nut into the mold and overmolding it with plastic, followed by automated inspection. By automating both the insert-loading operation and the downstream inspection process, the system minimizes quality-control touchpoints while improving overall productivity.
Components
| Robot | Injection molding take-out robot YUSHIN SCⅡ-150D (for insert loading) 5-axis Cartesian robot + 90° tilting arm Payload: 5 kg Repeatability: ±0.1 mm Stroke (robot specs): Travel 1,500 mm / Vertical 850 mm / Fore–aft 468 mm End-of-arm tooling (EOAT) / Tools Pneumatic grippers: 8 units (Insert loading 4 / Part take-out 4) 3-axis Cartesian robot for vision inspection (including a rotary tool Pneumatic grippers: 3 units (Vision inspection 1 / Orientation-change jig loading 2) |
|---|---|
| Peripherals | Insert injection molding equipment (optional / separate) Bowl feeder (BOWL FEEDER) Nut loading cylinder Finished-part transfer unit (post-insert) Insert orientation-change jig Vision inspection system |
Workflow
| STEP 1. | Feed and singulate nut blanks via the bowl feeder |
|---|---|
| STEP 2. | Pick four nut blanks |
| STEP 3. | Load them into the insert-molding station |
| STEP 4. | Take out the insert-molded parts and load them onto the finished-part transfer unit |
| STEP 5. | Move the parts to the orientation-change jig |
| STEP 6. | Pick parts one-by-one for vision inspection |
| STEP 7. | Sort and discharge into trays based on inspection results |
Features
Improved Production Efficiency and Quality
Continuous, low-idle operation improves overall production efficiency.
Total inspection minimizes defect rates.
Fewer control points reduce the number of operators required.
Cost-Effective Performance with a Dedicated Take-Out Robot
A dedicated take-out robot enables a compact installation and overhead handling.
Optimized motion profiles support high-speed cycle operation.
Compared to articulated robots, this tailored solution minimizes upfront investment cost.
Results
| Key Benefits | Improved productivity, Minimized staffing by reducing control/management points |
|---|---|
| Client Feedback | Because machining cycle time was short, continuous operation was required by deploying Seojeong’s solution, we increased production speed and were able to perform 100% inspection, which also improved product quality. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Laser Welding of Round Bars using Yaskawa Robots
This welding automation solution utilizes the YASKAWA GP8 robot to perform high-precision laser welding on round bar products from multiple angles. Previously, an operator had to manually lift each workpiece, load it into the welding machine, and repeat the process for the opposite side once the first side was finished. This manual sequence has been fully automated using the robot. Continuous production is now possible regardless of operator availability. By leveraging the fast and precise YASKAWA GP8, the system achieves both guaranteed quality and enhanced productivity.
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This logistics automation solution utilizes the Twinny NarGo 100 AMR to automate the transport of large plastic injection molded products to subsequent process stages. Equipped with triple safety sensors and advanced autonomous driving technology, Twinny's NarGo 100 performs tasks safely even in factories with complex layouts and high worker traffic. Previously, transporting heavy workpieces weighing around 100kg to a distant finished goods warehouse was time-consuming, causing idle time in processing and reducing productivity due to worker fatigue. Since implementing the autonomous robot, continuous processing has become possible, and worker fatigue has been significantly reduced, leading to an overall boost in productivity.
Sorting and Transferring Medicated Patches using Yaskawa Robots
This automation solution utilizes the YASKAWA MCL20 to sort and transfer medicated patches (pain relief patches) within a cleanroom environment. The system performs precise counting and neat alignment—tasks previously handled by human workers—with human-like dexterity. By simultaneously processing four batches, the system significantly increases operational speed and overall productivity.