Process layout
This application case features an automatic cutting system for packaging film or vinyl used for wrapping construction-related products or large-scale goods prior to transport.
In the conventional cutting process, workers manually mounted large packaging vinyl rolls onto stands and cut them to the required length using scissors. This method posed risks of injury due to repetitive mounting tasks at high elevations and led to potential raw material waste from inaccurate cutting. Additionally, a lack of storage space for the vinyl rolls caused significant inconvenience during continuous operations.
To solve these issues, the system was automated to ensure easy mounting and sufficient storage space. It is designed to cut precisely to the length entered via a touch panel and includes features for storing and retrieving operational data.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Mount the packaging film (vinyl). |
|---|---|
| STEP 2. | Input the required length and quantity. |
| STEP 3. | Press the start button. |
| STEP 4. | Execute the cutting operation |
Features
Designed for easy continuous operation
Accurate cutting function to save raw materials
User-friendly configuration with touch panel input
Reduced risk of injury for workers
Storage and retrieval of operational data
Results
| Key Benefits | Improved worker welfare
Raw material savings
Injury prevention
Continuous workflow
|
|---|---|
| Client Feedback | "This task previously carried a constant risk of back injury, but those risk factors have been significantly reduced. Repetitive manual labor for cutting is no longer necessary, and we have also achieved material savings."
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