Process layout
This is a cooking automation solution that applies a chicken frying robot to a mobile food truck, enabling the uniform and rapid Manufacturing of high-quality chicken in various location conditions.
Operators can focus on customer service in addition to cooking, and consistently cook and serve chicken while maintaining uniform taste and quality, even during peak hours when orders are backed up.
In addition, by implementing robotic cooking processes in mobile food trucks, not only is differentiated marketing possible, but the efficiency of single-person operation stores can also be maximized.
Components
| Robot | 1 Doosan collaborative robot M0609; - 6-axis articulated, payload 6kg, maximum working radius 900mm; - Maximum speed 1m/s, repeatability ±0.1mm, weight 32kg |
|---|---|
| Peripherals | Zimmer GEP2000 gripper; Robot (ceiling) fixed base; Cooking management system: touch monitor; Deep fryer; - 2 sets of gas deep fryers: Up to 4 items can be cooked simultaneously; - Robot frying basket |
Workflow
| STEP 1. | Worker places basket after battering/breading |
|---|---|
| STEP 2. | Instructs to start cooking via the cooking management system |
| STEP 3. | Performs frying according to the menu |
| STEP 4. | discharges to the finished workstation after cooking is complete |
| STEP 5. | Worker seasons and packages |
Features
Maximizing kitchen space utilization in narrow trucks through the installation of a robotic ceiling
Ceiling installation possible using a lightweight 32kg Collaborative
Space saving and kitchen workflow optimization through the application of Collaborative equipped with safety features
Application of optimal frying quality control algorithm
Apply optimal frying time based on the menu
Application of a motion algorithm to manage the batter thickness
In addition to chicken, various fried foods such as dinosaur eggs and french fries are available.
Equipped with features designed for worker convenience
Equipped with oil change cycle management algorithm and motion for fresh oil management
Minimization of add-ons utilizing the adaptive control function of Doosan Collaborative
No additional devices such as Vision or jigs are required to correct positional errors when feeding baskets
Results
| Key Benefits | Quantitative Indicators
- Improvement in fried food quality through adherence to cooking times
- Increased sales due to increased production volume
- Improved operational efficiency for single workers
Qualitative Indicators
- Prevention of worker hip injuries, lung damage, and burns caused by oil fumes |
|---|---|
| Client Feedback | "Anyone can easily cook without the need for skilled professionals and maintain consistent food flavor."
"Robots perform tasks that are difficult for humans to handle, while humans focus on simple tasks, making it easy for even those with little experience in the chicken business to start a business." |
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