Process layout
Project Overview
This implementation case features a sack palletizing solution that integrates a custom-developed OP system with the Hyundai Robotics HS220. The proprietary OP system can be flexibly configured according to pallet sizes and packaging material characteristics for maximum efficiency. Drawing on years of experience in delivering sack production equipment, we have implemented a highly reliable palletizing system that operates stably in industrial environments.
Warranty Period: 1 Year
Execution Year: 2023
Project Duration: Subject to negotiation
Project Background & Objectives
Need for efficient palletizing of products coming off high-speed automation lines.
Requirement for flexible task configuration changes in response to varying product sizes.
Components
| Robot | Robot: 2 units of Hyundai Robotics HS220; Payload 220kg; Reach 2,666mm; (Note: Based on standard HS220 specs, the payload is typically 220kg. Please verify if "20kg" in your source was a typo for this heavy-duty model.) |
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Workflow
| STEP 1. | Product Transport via Conveyor: Products are moved via conveyor. |
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| STEP 2. | Alignment: Products are aligned using an alignment device. |
| STEP 3. | Picking: The industrial robot picks the product using a gripper. |
| STEP 4. | Palletizing: Products are stacked on the pallet according to pre-set patterns. |
Features
High Throughput: Integrated with the entire conveyor line to handle high capacities.
Intuitive UX/UI: The OP panel features a user-friendly interface, allowing for flexible responses to various pallet and sack sizes.
Cost-Effective Implementation: Utilizes a product alignment device to implement the solution at an affordable price without the need for expensive vision systems.
Results
| Key Benefits | High Workload: Achieves high output through high-speed repetitive cycles.
Labor Efficiency: Effectively replaces manual labor in repetitive tasks.
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| Client Feedback | "When workers handled the palletizing manually, it was difficult to increase production capacity even when customer orders piled up. Since implementing the palletizing solution, our operational capacity has increased exponentially, allowing us to handle any volume of orders without issue."
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