Process layout
Process Overview
This deployment uses a YASKAWA GP180 to palletize boxes of hanger products weighing over 20 kg onto pallets. By replacing manual handling in heavy-payload work, it helps prevent musculoskeletal disorders and enables faster, more consistent palletizing performance.
Note: Cost may vary depending on the installation environment, robot brand, and payload requirements.
Components
| Robot | YASKAWA GP180 Horizontal reach: 2,702 mm Repeatability: ±0.2 mm |
|---|---|
| Peripherals | Communication / control: Choose one (PC control or PLC control) Robot mounting base: within 1,200 mm (height) Box gripper: designed for 10–20 kg class (suction + gripper type) Belt conveyor: 1,300 × 220 × 640 mm (for infeed and outfeed) Touch screen: 12" Safety fence: 12 m (includes safety S/W) |
Workflow
| STEP 1. | Boxes are conveyed in and aligned |
|---|---|
| STEP 2. | The robot picks the box |
| STEP 3. | The robot palletizes (stacks) the box onto the pallet |
| STEP 4. | (Optional) Box taping and wrapping process. |
Features
Stable, reliable handling and palletizing/stacking operations.
Stacking orientation can be customized to maximize pack density and loading efficiency.
Tight, close-packed stacking between workpieces enables uniform, stable loads throughout the palletizing process.
Boosts productivity while improving the shop-floor work environment at the same time.
Rapidly palletizes high-weight cartons (20 kg+) to maximize throughput.
Minimizes idle time and helps prevent operator musculoskeletal disorders (MSDs).
Results
| Key Benefits | Improves productivity by enabling uninterrupted operation with minimal idle time.
Increases palletizing efficiency through uniform and stable stacking. |
|---|---|
| Client Feedback | The customer noted that heavy boxes needed to be stacked high on pallets, but it was difficult and time-consuming due to physical constraints on operators. By introducing a palletizing robot, they were able to stack loads faster and higher with consistent quality, significantly improving productivity. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Process layout
Process Overview
This deployment uses a YASKAWA GP180 to palletize boxes of hanger products weighing over 20 kg onto pallets. By replacing manual handling in heavy-payload work, it helps prevent musculoskeletal disorders and enables faster, more consistent palletizing performance.
Note: Cost may vary depending on the installation environment, robot brand, and payload requirements.
Components
| Robot | YASKAWA GP180 Horizontal reach: 2,702 mm Repeatability: ±0.2 mm |
|---|---|
| Peripherals | Communication / control: Choose one (PC control or PLC control) Robot mounting base: within 1,200 mm (height) Box gripper: designed for 10–20 kg class (suction + gripper type) Belt conveyor: 1,300 × 220 × 640 mm (for infeed and outfeed) Touch screen: 12" Safety fence: 12 m (includes safety S/W) |
Workflow
| STEP 1. | Boxes are conveyed in and aligned |
|---|---|
| STEP 2. | The robot picks the box |
| STEP 3. | The robot palletizes (stacks) the box onto the pallet |
| STEP 4. | (Optional) Box taping and wrapping process. |
Features
Stable, reliable handling and palletizing/stacking operations.
Stacking orientation can be customized to maximize pack density and loading efficiency.
Tight, close-packed stacking between workpieces enables uniform, stable loads throughout the palletizing process.
Boosts productivity while improving the shop-floor work environment at the same time.
Rapidly palletizes high-weight cartons (20 kg+) to maximize throughput.
Minimizes idle time and helps prevent operator musculoskeletal disorders (MSDs).
Results
| Key Benefits | Improves productivity by enabling uninterrupted operation with minimal idle time.
Increases palletizing efficiency through uniform and stable stacking. |
|---|---|
| Client Feedback | The customer noted that heavy boxes needed to be stacked high on pallets, but it was difficult and time-consuming due to physical constraints on operators. By introducing a palletizing robot, they were able to stack loads faster and higher with consistent quality, significantly improving productivity. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Keyence AI Vision is a smart factory automation solution based on an integrated smart Vision system that supports location, appearance, OCR/BCR Inspection, AI OCR, cross-product classification, tray location detection, and real-time robot pose correction.
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This application is an order picking system that optimizes the operation of 10 Eugene Gocart 180 vehicles using the Marosol remote control system, SOLlink. By cluster-controlling multiple AMR using the in-house developed SOLlink, the efficiency of the Logistics system has been maximized. Furthermore, through the order picking system integrated with WMS, it is possible to flexibly respond to peak cargo volume periods without hiring additional workers.
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