Process layout
Process Overview
This deployment uses a YASKAWA GP180 to palletize boxes of hanger products weighing over 20 kg onto pallets. By replacing manual handling in heavy-payload work, it helps prevent musculoskeletal disorders and enables faster, more consistent palletizing performance.
Note: Cost may vary depending on the installation environment, robot brand, and payload requirements.
Components
| Robot | YASKAWA GP180 Horizontal reach: 2,702 mm Repeatability: ±0.2 mm |
|---|---|
| Peripherals | Communication / control: Choose one (PC control or PLC control) Robot mounting base: within 1,200 mm (height) Box gripper: designed for 10–20 kg class (suction + gripper type) Belt conveyor: 1,300 × 220 × 640 mm (for infeed and outfeed) Touch screen: 12" Safety fence: 12 m (includes safety S/W) |
Workflow
| STEP 1. | Boxes are conveyed in and aligned |
|---|---|
| STEP 2. | The robot picks the box |
| STEP 3. | The robot palletizes (stacks) the box onto the pallet |
| STEP 4. | (Optional) Box taping and wrapping process. |
Features
Stable, reliable handling and palletizing/stacking operations.
Stacking orientation can be customized to maximize pack density and loading efficiency.
Tight, close-packed stacking between workpieces enables uniform, stable loads throughout the palletizing process.
Boosts productivity while improving the shop-floor work environment at the same time.
Rapidly palletizes high-weight cartons (20 kg+) to maximize throughput.
Minimizes idle time and helps prevent operator musculoskeletal disorders (MSDs).
Results
| Key Benefits | Improves productivity by enabling uninterrupted operation with minimal idle time.
Increases palletizing efficiency through uniform and stable stacking. |
|---|---|
| Client Feedback | The customer noted that heavy boxes needed to be stacked high on pallets, but it was difficult and time-consuming due to physical constraints on operators. By introducing a palletizing robot, they were able to stack loads faster and higher with consistent quality, significantly improving productivity. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Process layout
Process Overview
This deployment uses a YASKAWA GP180 to palletize boxes of hanger products weighing over 20 kg onto pallets. By replacing manual handling in heavy-payload work, it helps prevent musculoskeletal disorders and enables faster, more consistent palletizing performance.
Note: Cost may vary depending on the installation environment, robot brand, and payload requirements.
Components
| Robot | YASKAWA GP180 Horizontal reach: 2,702 mm Repeatability: ±0.2 mm |
|---|---|
| Peripherals | Communication / control: Choose one (PC control or PLC control) Robot mounting base: within 1,200 mm (height) Box gripper: designed for 10–20 kg class (suction + gripper type) Belt conveyor: 1,300 × 220 × 640 mm (for infeed and outfeed) Touch screen: 12" Safety fence: 12 m (includes safety S/W) |
Workflow
| STEP 1. | Boxes are conveyed in and aligned |
|---|---|
| STEP 2. | The robot picks the box |
| STEP 3. | The robot palletizes (stacks) the box onto the pallet |
| STEP 4. | (Optional) Box taping and wrapping process. |
Features
Stable, reliable handling and palletizing/stacking operations.
Stacking orientation can be customized to maximize pack density and loading efficiency.
Tight, close-packed stacking between workpieces enables uniform, stable loads throughout the palletizing process.
Boosts productivity while improving the shop-floor work environment at the same time.
Rapidly palletizes high-weight cartons (20 kg+) to maximize throughput.
Minimizes idle time and helps prevent operator musculoskeletal disorders (MSDs).
Results
| Key Benefits | Improves productivity by enabling uninterrupted operation with minimal idle time.
Increases palletizing efficiency through uniform and stable stacking. |
|---|---|
| Client Feedback | The customer noted that heavy boxes needed to be stacked high on pallets, but it was difficult and time-consuming due to physical constraints on operators. By introducing a palletizing robot, they were able to stack loads faster and higher with consistent quality, significantly improving productivity. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Keyence AI Vision Camera Review 👁️ Location Inspection· Appearance Inspection· OCR Automation
Keyence AI Vision is a smart factory automation solution based on an integrated smart Vision system that supports location, appearance, OCR/BCR Inspection, AI OCR, cross-product classification, tray location detection, and real-time robot pose correction.
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This transfer automation solution utilizes the TechFloor Mobile X, a high-performance Mobile Manipulator, to pick smartphones from shelving units, load them onto its onboard platform, and transport them to the next process stage. The TechFloor Mobile X can be deployed without extensive infrastructure changes and offers flexible adaptation to layout or workstation modifications. It ensures high productivity through rapid transit and high-precision docking, minimizing common mobile robot issues such as alignment errors. By applying this solution to environments with frequent inter-process part transfers, continuous operation is achieved regardless of shifts, significantly boosting productivity without additional labor costs.
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This welding automation solution utilizes the Rainbow Robotics RB-3 collaborative robot combined with a TIG welder to weld the bended sections of metal plates. It is characterized by fast teaching capabilities and high space efficiency. In manual welding, quality varies significantly based on the operator's skill level. Additionally, due to the harsh working conditions, securing skilled welders is becoming increasingly difficult. With this solution, even unskilled workers can manage the loading and unloading of workpieces, while the robot handles the critical welding tasks. This ensures consistent, high-quality production regardless of human fatigue or skill level.