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Aluminum Dross Processing using Yaskawa Robots

Solution Provider
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Application Field
Industry > Metal·Plastics, Application > Etc., Sector > Manufacturing
Industry > Metal·PlasticsApplication > Etc.Sector > Manufacturing

This automation solution utilizes YASKAWA robots to automate the hazardous manual process of handling high-temperature aluminum dross (a byproduct of molten aluminum).

By deploying a robot with high heat resistance, this system replaces human operators in extreme thermal environments, ensuring workplace safety and enabling continuous, non-stop operation. The primary goal of this project was to enhance operational safety and improve the work environment by automating the byproduct treatment following high-heat aluminum processing.

Components

Robot
  • Robot: YASKAWA MH180

    • High-payload 6-axis articulated industrial robot.

    • Payload: 180kg (Ideal for heavy dross and robust heat-shielding)

    • Reach: 2,702mm (Ensures safe distance from the furnace)

    • Weight: 970kg

    • Repeatability: ±0.2mm

Workflow

STEP 1.Skimming: The robot scrapes and collects dross from the surface of the molten metal.
STEP 2.Loading: The collected dross is picked up or scooped by the robot's specialized tooling.
STEP 3.Unloading: The dross is transferred and unloaded into a dedicated discharge bin.
STEP 4.Measurement: The system measures the fill level of the discharge bin.
STEP 5.Discharge: Once the bin reaches full capacity, it is automatically transported to the external outfeed area.

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ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.

Bigwave Robotics Inc.

Bigwave Robotics serves only as an e-commerce intermediary for certain products listed by third-party vendors on Marosol and is not the seller of record for those transactions. Bigwave Robotics shall not be held liable for any product information, transactions, or related issues concerning items registered by third-party sellers.

ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.