Injection Molding Take-out and Laser Cutting using Yushin Precision Equipment

Industry > Metal·PlasticsApplication > Injection·EjectionApplication > Etc.Sector > Manufacturing

This laser processing automation solution utilizes the YUSHIN SC-150 take-out robot to automate the process of extracting plastic injection-molded parts and performing (gate) laser cutting.

By integrating the tasks from part extraction to gate laser cutting, the system minimizes management points and significantly improves productivity.

*The process is implemented after thorough testing based on the specific shape of the product.

Components

Robot	Robot: YUSHIN SC-150DL 5-axis Cartesian robot + 90-degree tilting arm Payload: 5kg Repeatability: ±0.1mm Operating Range: Traverse (1,700mm), Kick (518mm), Vertical (800mm)

Workflow

STEP 1.	Injection Completion: The plastic injection molding process is completed.
STEP 2.	Pickup: The robot picks up the molded part.
STEP 3.	Transport: The part is moved to the laser cutting machine.
STEP 4.	Laser Cutting: Gate cutting is performed using the laser.
STEP 5.	Waste Disposal: Cutting residues are dumped into a scrap box.
STEP 6.	Unloading: The finished product is unloaded onto the discharge conveyor.

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Key Features

Improved Production Efficiency and Quality

Continuous Operation: Enhances production efficiency by performing non-stop tasks with minimal idle time.

Integrated Automation: Fully automates the process up to the final cutting stage.

Minimized Management Points: Reduces the number of required workers by streamlining oversight requirements.

Exceptional Cost-Effectiveness with Dedicated Take-out Robots

Compact & Overhead Installation: Utilizes a specialized take-out robot, allowing for space-efficient overhead mounting.

Optimized Motion: Executes tasks at high speeds through motion paths specifically optimized for injection molding.

Minimized Investment Cost: Provides a customized solution with lower initial investment compared to general-purpose articulated robots.

Implementation Results

ROI Period	12 months
Key Metrics	Significant boost in overall productivity. Minimized labor input through a reduction in management oversight points.
Client Feedback	Since our processing time is short, we required continuous operation by implementing Seojung's solution, our production speed has improved dramatically.