Features
Simultaneous Work Environment Improvement and Productivity Boost
Continuous Operation: Maximizes productivity through non-stop, seamless work cycles with zero idle time.
Safety Assurance: Prevents industrial accidents by isolating workers from high-risk forming zones.
Optimized Design and Pre-Verification
Multipurpose Tooling: Expertly designed end-of-arm tooling (EOAT) capable of handling formed products, interlayer trays, and even boxes with a single robot.
Cost Efficiency: Utilizes existing loading boxes as-is, minimizing additional infrastructure costs.
Simulation-Based Validation: Conducts 3D simulations to perform interference checks and verify cycle time performance before on-site installation.
Results
| Key Benefits | Increased productivity through reduced cycle times.
Enhanced workplace safety by eliminating the risk of press-related accidents.
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|---|---|
| Client Feedback | We were able to implement automation with minimal changes to our pre- and post-processing because the system allowed us to reuse our existing boxes. Furthermore, G-TEC’s outstanding gripper design enables a single robot to handle everything from the products to the trays and boxes, leading to a highly satisfying automation result.
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※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Recommended Use Cases
Deburring of Round Bar Products through Hyundai Robotics HH020
This is an automated deburring solution that utilizes the Hyundai Robotics HH020 to finish the machined sections of round bar products. The project was initiated to boost productivity and enhance quality by reducing the time required for the deburring process. Due to the nature of deburring, precise execution following the product's outer contours is essential. By performing high-precision operations from various angles, the system successfully shortened cycle times and contributed to significant quality improvements.
Metal Machining Assistance for Two WIA Turning Centers using Hyundai Robots
This machine tending solution utilizes a Hyundai HH7 robot mounted on a linear track (7th axis) to assist metal machining across two WIA Turning Centers (HD2200Y). By leveraging a compact industrial robot and an additional 7th axis, the footprint required for automation is minimized. To ensure operator safety, an integrated robot safety fence was applied, and sensors were installed to decelerate or stop the robot upon detecting human proximity. Furthermore, the automation of both pre- and post-processing via conveyors enables 24-hour unmanned continuous production.
Powder Coating of Thin Plate Covers using Doosan M1013
This powder coating automation solution utilizes the Doosan M1013 collaborative robot to automate the powder coating of thin plate covers on a conveyor line. Due to the nature of powder coating, high levels of dust are generated, and the repetitive motions cause significant strain on the wrists, making it a task often avoided by workers. By implementing three robots to perform tasks previously handled by six manual workers, the working environment has been improved, and consistent quality has been secured.
Features
Simultaneous Work Environment Improvement and Productivity Boost
Continuous Operation: Maximizes productivity through non-stop, seamless work cycles with zero idle time.
Safety Assurance: Prevents industrial accidents by isolating workers from high-risk forming zones.
Optimized Design and Pre-Verification
Multipurpose Tooling: Expertly designed end-of-arm tooling (EOAT) capable of handling formed products, interlayer trays, and even boxes with a single robot.
Cost Efficiency: Utilizes existing loading boxes as-is, minimizing additional infrastructure costs.
Simulation-Based Validation: Conducts 3D simulations to perform interference checks and verify cycle time performance before on-site installation.
Results
| ROI Period | 24 months |
|---|---|
| Key Benefits | Increased productivity through reduced cycle times.
Enhanced workplace safety by eliminating the risk of press-related accidents.
|
| Client Feedback | We were able to implement automation with minimal changes to our pre- and post-processing because the system allowed us to reuse our existing boxes. Furthermore, G-TEC’s outstanding gripper design enables a single robot to handle everything from the products to the trays and boxes, leading to a highly satisfying automation result.
|
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.