This machine tending automation solution utilizes YASKAWA robots in conjunction with press machines to automate the loading of workpieces for the expansion of cylindrical metal products, significantly enhancing process safety.
Due to the nature of press operations—characterized by extremely short cycle times and high-risk environments—industrial accidents are a frequent concern.
By automating the entire sequence from workpiece infeed and discharge to continuous press forming, this solution drastically increases productivity while minimizing the operator's management touchpoints.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Infeed: Workpieces move to the operating position via the infeed conveyor. |
|---|---|
| STEP 2. | Picking: The robot picks raw material from the loading box. |
| STEP 3. | Initial Forming: The robot moves the material to the 1st forming press. |
| STEP 4. | Calibration: Positioning of the raw material is corrected for precise alignment. |
| STEP 5. | Loading (1st Stage): The robot picks the semi-finished part from the 1st press and loads new raw material. |
| STEP 6. | Secondary Forming: The robot moves the semi-finished part to the 2nd forming press. |
| STEP 7. | Swapping (2nd Stage): The robot picks the final completed part and unloads the semi-finished part into the 2nd press. |
| STEP 8. | Discharge: The finished product is unloaded onto the discharge conveyor. |
| STEP 9. | Layer Management: Once a full layer in the loading box is processed, the robot removes the interlayer tray to access the next batch. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
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This machine tending automation solution utilizes YASKAWA robots in conjunction with press machines to automate the loading of workpieces for the expansion of cylindrical metal products, significantly enhancing process safety.
Due to the nature of press operations—characterized by extremely short cycle times and high-risk environments—industrial accidents are a frequent concern.
By automating the entire sequence from workpiece infeed and discharge to continuous press forming, this solution drastically increases productivity while minimizing the operator's management touchpoints.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Infeed: Workpieces move to the operating position via the infeed conveyor. |
|---|---|
| STEP 2. | Picking: The robot picks raw material from the loading box. |
| STEP 3. | Initial Forming: The robot moves the material to the 1st forming press. |
| STEP 4. | Calibration: Positioning of the raw material is corrected for precise alignment. |
| STEP 5. | Loading (1st Stage): The robot picks the semi-finished part from the 1st press and loads new raw material. |
| STEP 6. | Secondary Forming: The robot moves the semi-finished part to the 2nd forming press. |
| STEP 7. | Swapping (2nd Stage): The robot picks the final completed part and unloads the semi-finished part into the 2nd press. |
| STEP 8. | Discharge: The finished product is unloaded onto the discharge conveyor. |
| STEP 9. | Layer Management: Once a full layer in the loading box is processed, the robot removes the interlayer tray to access the next batch. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.