Process layout
This solution implements in-line product transport using OMRON's LD-60/90.
OMRON’s LD-60/90 mobile robots are Autonomous Mobile Robots (AMRs) that create their own maps and navigate autonomously along optimal paths according to real-time changes on-site. By mounting a conveyor on top of the LD-60/90, it can perform automated transport tasks, such as loading or unloading goods from existing conveyor systems. A total of nine LD mobile robots were used, and their flow is managed by an advanced fleet management system (FLOW, Fleet Operations Workspace). This solution, utilizing roller conveyors, enables more flexible production within the line.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Robot job inquiry is generated by the ACS and transmitted to the EM via communication. |
|---|---|
| STEP 2. | Robot job allocation, path planning, and flow control are continuously managed by the EM. |
| STEP 3. | LD-60/90 receives the signal. |
| STEP 4. | Moves to the designated pick-up location. |
| STEP 5. | Loads goods using the roller conveyor. |
| STEP 6. | Navigates to the set destination. |
| STEP 7. | Unloads goods using the roller conveyor. |
| STEP 8. | Repeats the process for the next destination |
Features
Robots replacing humans in strenuous and dangerous delivery tasks
Saves time by having robots move goods instead of people
Enhances safety by removing humans from hazardous tasks and preventing injuries
Capable of continuously transporting heavy objects up to 60/90kg without fatigue
A solution adaptable to diverse environments
Compact design allows for navigation even in tight spaces
Robots are driven along optimal paths controlled by a management system
Front-facing sensors enable automatic avoidance when people approach
Battery management system ensures zero production downtime
Infrastructure-free autonomous driving allows for easy changes to routes and destinations without auxiliary devices
Logistics with increased productivity and reduced delivery errors
Decreases delivery errors by transporting goods only to precise locations
Enables continuous, tireless production
Results
| Key Benefits | Increased productivity and reduced delivery errors
Prevention of safety accidents and savings in transport time
Cost savings through the reduction of labor input
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|---|---|
| Client Feedback | Thanks to the efficient fleet management system, we can maintain continuous production without interruptions in the manufacturing process. |
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