Smartphone Sorting & Stacking using UR5 and Linear Track

This automated sorting and storage solution utilizes a Universal Robots UR5 collaborative robot mounted on a Linear Track (7th axis) to perform high-precision handling of smartphones.

By integrating 2D Vision, the system identifies the type and position of items arriving via conveyor. The 6-axis articulated robot then uses an electric gripper to sort and stack these items into specific locations. Conversely, when a retrieval command is received, the robot can pick the required items from the storage rack and move them to the discharge position. The linear track allows the robot to cover a significantly wider workspace, making it ideal for comprehensive inbound/outbound inventory management.

Components

Robot	Robot: Universal Robots UR5 Payload: 5kg Reach: 850mm Max Speed: 1m/s Repeatability: ±0.1mm (Option): Can be swapped with a Rainbow Robotics RB5. Linear Track: Extends the robot's horizontal reach to manage multiple racks or long conveyor lines. Vision System: 2D Vision for identifying SKU information and picking coordinates. End-Effector: Electric gripper (optimized for safe, scratch-free handling of electronics).

Robot

Robot: Universal Robots UR5
- Payload: 5kg
- Reach: 850mm
- Max Speed: 1m/s
- Repeatability: ±0.1mm
- (Option): Can be swapped with a Rainbow Robotics RB5.
Linear Track: Extends the robot's horizontal reach to manage multiple racks or long conveyor lines.
Vision System: 2D Vision for identifying SKU information and picking coordinates.
End-Effector: Electric gripper (optimized for safe, scratch-free handling of electronics).

Workflow

STEP 1.	Inbound: Inbound items are fed into the designated position on the conveyor.
STEP 2.	Recognition: The 2D vision system identifies the specific product item and its orientation.
STEP 3.	Sorting: The robot picks up the item and traverses the linear track to unload it at the designated storage location.
STEP 4.	Completion: Once all items are sorted and unloaded, the system sends a "Task Complete" signal to the management system.

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Key Features

High-ROI Automation Investment

Cost-Efficient Solution: Achieve significant labor savings and process consistency with a relatively low initial capital investment.

Rapid Deployment: The intuitive programming of the UR5 allows for faster setup compared to traditional industrial robots, accelerating the timeline to profitability.

Compact and Scalable Layout

Space Optimization: The Universal Robots UR5 features a small footprint and high maneuverability, minimizing the required installation space in cramped factory environments.

Expanded Work Envelope: By integrating a Linear Track (7th Axis), a single robot can service multiple workstations or long rows of storage racks, providing a much wider operational range than a fixed-base robot.

Maximum Operational Flexibility

Versatile Handling: Equipped with a long-stroke electric gripper (up to 85mm), the system can handle a wide variety of product sizes and shapes without changing tools.

Sensitive Force Control: Integrated Force Sensing prevents damage to delicate smartphones or electronic components, ensuring safe and secure handling.

Logistics Expansion: Leveraging deep expertise in mobile robotics, this system can be easily integrated with conveyor-type AMRs to fully automate both inbound and outbound logistics flows.

Implementation Results

ROI Period	24 months
Key Metrics	Quantitative Indicator: Reduction in Manual Labor Deployment
Client Feedback

※ The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

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The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

※ The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Components

Workflow

Key Features

Implementation Results

Smartphone Sorting & Stacking using UR5 and Linear Track

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