Process layout
This automated sorting and storage solution utilizes a Universal Robots UR5 collaborative robot mounted on a Linear Track (7th axis) to perform high-precision handling of smartphones.
By integrating 2D Vision, the system identifies the type and position of items arriving via conveyor. The 6-axis articulated robot then uses an electric gripper to sort and stack these items into specific locations. Conversely, when a retrieval command is received, the robot can pick the required items from the storage rack and move them to the discharge position. The linear track allows the robot to cover a significantly wider workspace, making it ideal for comprehensive inbound/outbound inventory management.
Components
| Robot |
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Workflow
| STEP 1. | Inbound: Inbound items are fed into the designated position on the conveyor. |
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| STEP 2. | Recognition: The 2D vision system identifies the specific product item and its orientation. |
| STEP 3. | Sorting: The robot picks up the item and traverses the linear track to unload it at the designated storage location. |
| STEP 4. | Completion: Once all items are sorted and unloaded, the system sends a "Task Complete" signal to the management system. |
Features
High-ROI Automation Investment
Cost-Efficient Solution: Achieve significant labor savings and process consistency with a relatively low initial capital investment.
Rapid Deployment: The intuitive programming of the UR5 allows for faster setup compared to traditional industrial robots, accelerating the timeline to profitability.
Compact and Scalable Layout
Space Optimization: The Universal Robots UR5 features a small footprint and high maneuverability, minimizing the required installation space in cramped factory environments.
Expanded Work Envelope: By integrating a Linear Track (7th Axis), a single robot can service multiple workstations or long rows of storage racks, providing a much wider operational range than a fixed-base robot.
Maximum Operational Flexibility
Versatile Handling: Equipped with a long-stroke electric gripper (up to 85mm), the system can handle a wide variety of product sizes and shapes without changing tools.
Sensitive Force Control: Integrated Force Sensing prevents damage to delicate smartphones or electronic components, ensuring safe and secure handling.
Logistics Expansion: Leveraging deep expertise in mobile robotics, this system can be easily integrated with conveyor-type AMRs to fully automate both inbound and outbound logistics flows.
Results
| Key Benefits | Quantitative Indicator: Reduction in Manual Labor Deployment |
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