Process layout
This transfer automation solution utilizes the TechFloor Mobile X, a high-performance Mobile Manipulator, to pick smartphones from shelving units, load them onto its onboard platform, and transport them to the next process stage.
The TechFloor Mobile X can be deployed without extensive infrastructure changes and offers flexible adaptation to layout or workstation modifications. It ensures high productivity through rapid transit and high-precision docking, minimizing common mobile robot issues such as alignment errors.
By applying this solution to environments with frequent inter-process part transfers, continuous operation is achieved regardless of shifts, significantly boosting productivity without additional labor costs.
Components
| Robot |
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Workflow
| STEP 1. | Request: The robot receives a work command from the central control system. |
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| STEP 2. | Navigation & Recognition: Moves to the picking location and identifies the exact position of the workstation/shelf. |
| STEP 3. | Loading: The UR5 arm picks the smartphones and loads them onto the onboard pallet |
| STEP 4. | the robot then heads to the next process. |
| STEP 5. | Arrival: Identifies the target coordinates and alignment markers at the post-process workstation. |
| STEP 6. | Unloading: The arm places the transferred smartphones onto the target workbench. |
| STEP 7. | Reset: The robot moves to a standby or next task location. |
Features
Simple Installation with Minimal Time & Cost
Infrastructure-Free Navigation: Capable of autonomous self-localization and pathfinding without physical markers (magnetic tape/QR codes), significantly reducing deployment time and costs.
Legacy Compatibility: Seamlessly integrates with existing facility equipment to automate current workflows.
Agile Adaptability: Offers flexible responses to production layout changes or shifts in workstation locations.
Fast and Precise Mobility Performance
High-Speed Transit: Moves at speeds of up to 1,350mm/s.
Path Optimization: Continuously learns and improves the optimal route to target locations to minimize travel time.
High-Precision Docking: Optional precision positioning allows for a stop accuracy of ±10mm / ±0.5°, ensuring the robotic arm can pick delicate items reliably.
Safe Collaboration in Confined Spaces
Multi-Layered Safety: Equipped with front and rear safety sensors, plus an additional lower-front sensor to detect low-profile obstacles that standard LiDAR might miss.
Zero-Turn Radius: Capable of 360-degree rotation on the spot, making it ideal for operating in extremely narrow or complex factory aisles alongside human workers.
Efficient Fleet Management for 'Robot Armies'
Fleet Management System (Optional):
Expertly handles simultaneous multi-robot coordination, including position tracking, path generation, and real-time obstacle avoidance.
Large-Scale Control: Capable of managing and optimizing the workflows of up to 100 mobile robots at a single site.
Results
| Key Benefits | Labor Optimization: Significant reduction in personnel required for manual transport tasks.
Production Consistency: Enables continuous 24/7 production according to schedule, maintaining high output during night shifts.
Capacity Increase: Achieves a 10% increase in total production CAPA.
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