Process layout
This palletizing automation solution utilizes the ABB IRB660, a dedicated palletizing robot, to automatically stack six heavy beverage boxes (approx. 30kg) at once onto a pallet.
The system performs accurate stacking tasks in a short amount of time, taking less than 3 minutes to stack 9 layers of 12 boxes each (total of 108 boxes).
Components
| Robot |
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Workflow
| STEP 1. | Pallet Feeding: A pallet is fed into the system. |
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| STEP 2. | Workpiece Feeding: Beverage boxes are fed into the system. |
| STEP 3. | Alignment: The positions of the workpieces are aligned. |
| STEP 4. | Picking: Six boxes are picked simultaneously. |
| STEP 5. | Unloading: The boxes are unloaded onto the pallet in alternating patterns for each layer. |
| STEP 6. | Discharge: Once 9 layers are stacked, the pallet is discharged. |
Features
Stable Handling and Stacking
Secure Stacking: Performs stable stacking through close-contact placement and alternating cross-layer patterns.
Dual Securing Mechanism: Ensures stability by securing heavy workpieces from both the sides and the bottom during transport.
Simultaneous Productivity Boost and Work Environment Improvement
Maximizing Throughput: Greatly enhances productivity by handling up to six workpieces (30kg) simultaneously.
Worker Protection: Minimizes operational idle time while preventing musculoskeletal disorders in workers.
Results
| Key Benefits | Increased productivity through continuous operation without idle time.
Reduced processing time by stacking up to six heavy workpieces at once.
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| Client Feedback | High-payload tasks were physically demanding, making it difficult for workers to perform them consistently, and it was a task most employees avoided. Robot automation has eliminated these burdensome tasks while significantly shortening work time, leading to a major boost in productivity. |
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