Process layout
This solution features a modular assembly line developed using Vention’s modular workstations, designed for easy integration into existing production processes and flexible reconfiguration. The system allows for the seamless rearrangement of peripheral workstations around a central assembly hub. By combining Vention’s belt-actuator-driven Range Extender with a collaborative robot, the line successfully automates part picking and assembly, utilizing a circulating pallet system for efficient material infeed and outfeed.
Components
| Robot |
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Workflow
| STEP 1. | Recognition: Parts are identified using a vision camera. |
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| STEP 2. | Picking: The robot picks up the identified parts. |
| STEP 3. | Assembly: Parts are assembled with components delivered via the circulating pallet. |
| STEP 4. | Pickup: The robot picks up the fully assembled workpiece. |
| STEP 5. | Discharge: The finished assembly is moved to the discharge area. |
Features
Modular Design for Easy Installation and Reconfiguration
DIY Modular System: Features a modular design and simple assembly process similar to ready-to-assemble furniture.
High Durability: Built with a robust design and high-quality hardware for long-term industrial reliability.
Rapid Changeover: The workstation layout can be connected or rearranged to change processes within 15 minutes.
Expanded Reach: Utilizes a range extender to significantly increase the robot's effective workspace.
Automated Assembly Applicable to Diverse Fields
Integrated Automation: Features built-in vision solutions and a circulating pallet system to automate the entire picking, assembly, and discharge sequence.
Simplified System Implementation via Vention URCap
Plug-and-Play: Operates directly through the UR teach pendant without the need for custom PLC boxes or complex additional programming.
Results
| Key Benefits | Successfully developed an integrated assembly line where the range extender and articulated robot pick and assemble parts, while the circulating pallet facilitates seamless material inflow and outflow.
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| Client Feedback | With Vention's engineering support, we were able to create an assembly line solution that could be easily integrated into our existing production processes. |
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