Process layout
This application case features the implementation of LG CNS’s Cross Belt Sorter.
The LG CNS Cross Belt Sorter is a high-end, high-performance system incorporating proprietary technologies such as Automatic Recovery and Vision-based Re-Centering. Developed entirely with domestic Korean technology, it stands as a premier solution for high-speed logistics.
The Cross Belt Sorter consists of a chain of independently operated short conveyor belt carriers mounted transversely along a main track. This loop-type system rotates at high speeds, discharging goods to the left or right at their designated destinations. Notably, it holds the world’s first innovation record for food material sorting centers, proving its ability to stably transport and sort not only standard boxes but also various types of irregular (non-standard) goods with high performance and safety.
Components
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Workflow
| STEP 1. | Goods merge at ultra-high speeds in the Induction Section using inverter synchronous control. |
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| STEP 2. | Goods are transported and sorted along the Track and Cart Sections.. If a mis-sorted item is detected, the Automatic Recovery process is initiated. |
| STEP 3. | Sorted goods are discharged through the Chute Section. |
Features
High Performance & High Stability
Maintenance-Free Operation: Utilizes a non-contact power supply system, allowing for continuous operation without frequent parts replacement.
High Sorting Accuracy: Precise cart control based on infrared communication.
Versatile Tray Options: Supports various tray types tailored to product dimensions (1 Carriage - 1 Belt or 2 Belt configurations available).
Global Standard Components: Built with industry-standard parts (e.g., Schneider sensors, Mitsubishi PLCs) for reliability.
Automatic Recovery: Automatically rectifies sorting errors if a product is misaligned or mis-sorted.
Flexible Equipment for Diverse Logistics Environments
Proven Track Record: Extensive implementation experience across various industries.
Triple-Temperature Support: Korea’s first system to support refrigerated, frozen, and ambient zones simultaneously.
Specialized Center Construction: Expertise in food materials, retail, courier services, and ultra-long item distribution.
Global Export: First Korean company to export high-performance Cross Belt Sorters to overseas markets (China, Malaysia).
Proven High-Quality Technology for Stable Operation
Precision Induction: Equipped with Encoder motors in the induction section.
Synchronous Control: Inverter-based synchronous control for seamless merging.
Patented Vision Technology: Proprietary vision-based product "Re-Centering" technology.
Integrated Drive System: Features integrated motor and inverter units for streamlined performance.
Synergy Through Integration with Diverse Peripherals
Double Chute Combination: Optimized height and angle design for high-volume sorting.
Soft Chute Integration: Enables safe sorting of fragile items vulnerable to impact.
Put Wall Synergy: Can be combined with secondary Put Walls to handle numerous customers simultaneously.
Results
| Key Benefits | Stable and reliable 24/7 operation.
Significantly higher productivity compared to manual processes.
Minimized sorting errors through automatic recovery.
Capability to handle a wide range of product types (standard and irregular).
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| Client Feedback | By automating the sorting of irregular food items—such as green onions, cabbage, and rice sacks—that were previously handled 100% manually, we achieved a world-first in high-performance food logistics, increasing per-person productivity by 30%. |
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