Process layout
This logistics automation solution utilizes the Twinny NarGo 100 AMR to automate the transport of large plastic injection molded products to subsequent process stages.
Equipped with triple safety sensors and advanced autonomous driving technology, Twinny’s NarGo 100 performs tasks safely even in factories with complex layouts and high worker traffic.
Previously, transporting heavy workpieces weighing around 100kg to a distant finished goods warehouse was time-consuming, causing idle time in processing and reducing productivity due to worker fatigue. Since implementing the autonomous robot, continuous processing has become possible, and worker fatigue has been significantly reduced, leading to an overall boost in productivity.
Components
| Robot |
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Workflow
| STEP 1. | Loading: The operator places the finished processed parts onto the NarGo shelves. |
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| STEP 2. | Command: Once loading is complete, a command is issued to move to the next process. |
| STEP 3. | Navigation: The logistics robot autonomously navigates to the designated next process area. |
| STEP 4. | Arrival: The robot arrives at the finished goods storage area. |
| STEP 5. | Unloading: A nearby worker transfers the arrived items onto the finished goods shelves. |
| STEP 6. | Return: A command is issued for the robot to return to the previous station for the next cycle. |
Features
A Proven Safety Solution
Human-Centric Design: A secure automation solution engineered to operate safely alongside human workers.
Triple-Layer Safety System: Equipped with 2D/3D LiDAR, ultrasonic sensors, and bumper collision sensors for comprehensive hazard detection.
Smart Obstacle Handling: Features advanced collision prevention (automatic deceleration) and the ability to autonomously reroute around unexpected obstacles.
Optimal Efficiency with Low Investment
Cost-Effective Logistics: Achieve full logistics automation without the prohibitive capital expenditure typically associated with industrial robotics.
Infrastructure-Free (AMR): Utilizes Autonomous Mobile Robot (AMR) technology, eliminating the need for expensive floor guides like wires, magnets, or QR codes.
Rapid Deployment & Minimal Downtime
Swift Setup: Full facility mapping takes only 2 days, and mapping can be performed while production is active without interrupting workers.
Self-Localization: The NarGo 100 identifies its position and plans paths using onboard sensors, significantly shortening the timeline from delivery to operation.
Flexibility in Complex Environments
Zero-Turn Maneuverability: Capable of 360-degree rotation on the spot, making it ideal for cramped workstations.
Narrow Path Navigation: Seamlessly traverses tight aisles as narrow as 110cm.
Smart Fleet Management System
Integrated Control: Easily issue work commands and monitor robot status via a user-friendly mobile app and web-based control system.
Results
| Key Benefits | Minimization of manual worker travel distance and repetitive transport time.
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| Client Feedback | "We hesitated to adopt logistics robots due to high costs, but the NarGo 100 allowed us to commit to automation because of its highly competitive price point."
"I expected logistics automation to involve complex system integration, but I was very satisfied with how simply the NarGo 100 could be used immediately after a quick mapping process."
"The mobile and web management systems make it incredibly easy to check real-time status and issue commands the operation is very intuitive."
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