E-commerce Fulfillment using 120 units of Geek+ P500

This large-scale application case features an automated picking and replenishment system utilizing 120 Geek+ P500 mobile robots. By integrating a massive fleet into a unified fulfillment center, the system uses self-learning algorithms to optimize storage layouts based on order frequency. This solution maximizes space utilization and effectively addresses challenges such as labor shortages and rising personnel costs.

Components

Robot	Robot: Geek+ P500 (120 Units) Max Payload: 600kg Speed: 2.0m/s (Empty) / 1.6m/s (Full load) Navigation: Inertial Sensor + QR Code Dimensions: L950 x W702 x H275 mm / Weight: 170kg Lifting Height: 60mm / Stop Accuracy: ±10mm Efficiency: 2–3 hours of operation with a 10-minute charge. Operating Temp: -20°C to 50°C.

Workflow

STEP 1.	[Picking Process]
STEP 2.	Order Entry: Online orders are received and processed by the system.
STEP 3.	Targeting: Robots navigate to the specific racks containing the required items.
STEP 4.	GTP Transport: Robots lift the racks and move them to the picking station.
STEP 5.	Item Picking: Workers pick items from the racks brought by the robots.
STEP 6.	Return: Robots return the racks to their optimized storage positions. [Replenishment Process]
STEP 7.	Restock Request: A replenishment order is initiated for stock.
STEP 8.	Rack Retrieval: Robots move to the corresponding storage racks.
STEP 9.	Inbound Flow: Robots carry the racks to the replenishment station.
STEP 10.	Loading: New stock is loaded onto the racks by workers.
STEP 11.	Final Placement: Robots transport the replenished racks back to the storage area.

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Key Features

Exceptional Performance & Maximized Space Utilization

Compact Efficiency: Build a high-performance logistics center even within constrained or limited footprints.
Intelligent Storage Optimization: Automatically reconfigures storage layouts based on SKU movement frequency to minimize picking and replenishment cycle times.
Versatile Material Handling: Capable of transporting heavy loads up to 600kg with support for both pallet and rack-based operations.
Flexible Picking Strategies: Adaptable to various workflows, including discrete order picking and total (batch) picking.
High Throughput: Achieves a picking rate of 300 to 600 pieces per hour per worker.

Minimized Investment & Operational Excellence

RaaS (Robots-as-a-Service) Model: Minimizes initial CAPEX and optimizes maintenance through a professional service-based approach.
Massive Fleet Coordination: Proven technology to manage and optimize large-scale fleets of over 100 robots simultaneously.
24/7 Productivity: Automated self-charging enables continuous, non-stop operation day and night.

High Stability and Global Reliability

Proven Track Record: Reliability is guaranteed by a global installation base of over 10,000 units operating worldwide across various industries.

Implementation Results

ROI Period	24 months
Key Metrics	Storage Efficiency: Significant increase in inventory density per square meter. Time Optimization: Drastic reduction in both replenishment and picking lead times. Labor Optimization: Successfully reduced required manpower from 20 workers down to just 4.
Client Feedback	By implementing the Geek+ solution, we significantly reduced our required storage footprint and achieved a major leap in overall warehouse operational efficiency.

※ The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

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The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

※ The content provided by Marosol is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Components

Workflow

Key Features

Implementation Results

E-commerce Fulfillment using 120 units of Geek+ P500

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