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Process layout

This application case demonstrates a collaborative process between the Doosan Robotics M0609 and the Techman Robot TM5-900 to automate mobile phone box packaging.

By integrating a variety of specialized grippers, the system can seamlessly handle the diverse components required for mobile phone packaging—from delicate manuals to the handsets themselves.

Components

Robot
  • Robot 1: Doosan Robotics M0609

    • Type: 6-axis collaborative robot

    • Payload: 6kg / Reach: 900mm

    • Repeatability: ±0.05mm / Weight: 27kg (IP54 rated)

  • Robot 2: Omron Techman TM5-900

    • Type: 6-axis collaborative robot with integrated vision

    • Payload: 4kg / Reach: 900mm

    • Repeatability: ±0.05mm / Weight: 22.6kg (IP54 rated)

Workflow

STEP 1.Insertion of the user manual into the packaging box.
STEP 2.Precise pickup and loading of the mobile phone handset.
STEP 3.Final assembly of the box cover (lid) to complete the package.

Features

Compact Installation and High Cost-Efficiency

  • Seamless Integration: Collaborative robots can be added to existing production lines without requiring significant layout changes or heavy safety fencing.

  • Minimized Investment: The compact footprint and simplified setup requirements drastically reduce initial installation and infrastructure costs.

  • Multi-Gripper Versatility: By utilizing a variety of specialized end-effectors, the system can handle multiple components—from thin manuals to delicate handsets—within a single cell.

Results

Key Benefits
Significant reduction in manual labor requirements for repetitive packaging tasks.
Client Feedback
By leveraging the integrated force/torque sensors, we were able to achieve precise assembly and compact installation without the need for complex and expensive alignment jigs.
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Mobile Phone Box Packaging using Two Collaborative Robots (M0609, TM5) and OnRobot Grippers

Application Field
Industry > Electronics, Application > Packing·Packaging, Sector > Manufacturing