Process layout
Process Overview
This case study demonstrates an inline logistics solution that utilizes the Yujin Robot GoCart180 and an upper conveyor module to automatically transport plastic injection products from the injection molding machine to the shipping facility.
By developing a conveyor module tailored to the customer's production line, we automated product loading and unloading, achieving complete automation throughout the entire inline transport process without operator intervention.
Warranty Period
- 1 Year
Performance Year
- 2023
Project Duration
- Need for consultation
Project Background and Objectives
- Injection molding manufacturing in-line labor shortage
- Factory operations are disrupted due to difficulties securing workers
- Workers avoid work due to the risk of musculoskeletal disorders and industrial accidents
Components
| Robot | Two Yujin Robot GoCart180 ; Payload: 180kg ; ISO 13482 PLd safety standard certified ; Operating speed: up to 1.0m/s |
|---|---|
| Peripherals | Upper electric conveyor module ; Order picking cart ; Middleware |
Workflow
| STEP 1. | After the injection molding machine injects the food container, it is discharged onto the conveyor |
|---|---|
| STEP 2. | When the injection product reaches a certain amount, the AMR is automatically called |
| STEP 3. | The injection product is automatically loaded from the injection molding machine conveyor to the upper conveyor of the AMR |
| STEP 4. | The AMR moves the injection product to the shipping space |
| STEP 5. | The injection product is automatically unloaded from the AMR conveyor to the shipping conveyor |
| STEP 6. | The worker packages and ships the product. |
Features
- Fully automated inline logistics using electric conveyor modules
- ISO 13482 PLd certification, safe AMR movement utilizing seven sensors
- Preventing industrial accidents through automated transport of high-temperature plastic injection molded parts
- Consulting to optimize robot operation based on operational data after solution implementation
Results
| Key Benefits | The introduction of robots has reduced the amount of simple transportation work, and the number of simple walking routes for workers during work hours has been reduced by 90%. Robots have replaced these tasks, reducing labor costs by 33%. |
|---|---|
| Client Feedback | By replacing the 25-meter-long transport task, which required a single worker to walk every five minutes, with AMRs, worker satisfaction has increased and they can now focus on higher-value tasks. By completely separating the hazardous injection molding machine workspace from the worker's workspace, we have eliminated safety risks such as noise and crushing. Furthermore, by establishing the image of a state-of-the-art factory utilizing AMRs during customer visits, we have positively impacted customer orders. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Process layout
Process Overview
This case study demonstrates an inline logistics solution that utilizes the Yujin Robot GoCart180 and an upper conveyor module to automatically transport plastic injection products from the injection molding machine to the shipping facility.
By developing a conveyor module tailored to the customer's production line, we automated product loading and unloading, achieving complete automation throughout the entire inline transport process without operator intervention.
Warranty Period
- 1 Year
Performance Year
- 2023
Project Duration
- Need for consultation
Project Background and Objectives
- Injection molding manufacturing in-line labor shortage
- Factory operations are disrupted due to difficulties securing workers
- Workers avoid work due to the risk of musculoskeletal disorders and industrial accidents
Components
| Robot | Two Yujin Robot GoCart180 ; Payload: 180kg ; ISO 13482 PLd safety standard certified ; Operating speed: up to 1.0m/s |
|---|---|
| Peripherals | Upper electric conveyor module ; Order picking cart ; Middleware |
Workflow
| STEP 1. | After the injection molding machine injects the food container, it is discharged onto the conveyor |
|---|---|
| STEP 2. | When the injection product reaches a certain amount, the AMR is automatically called |
| STEP 3. | The injection product is automatically loaded from the injection molding machine conveyor to the upper conveyor of the AMR |
| STEP 4. | The AMR moves the injection product to the shipping space |
| STEP 5. | The injection product is automatically unloaded from the AMR conveyor to the shipping conveyor |
| STEP 6. | The worker packages and ships the product. |
Features
- Fully automated inline logistics using electric conveyor modules
- ISO 13482 PLd certification, safe AMR movement utilizing seven sensors
- Preventing industrial accidents through automated transport of high-temperature plastic injection molded parts
- Consulting to optimize robot operation based on operational data after solution implementation
Results
| Key Benefits | The introduction of robots has reduced the amount of simple transportation work, and the number of simple walking routes for workers during work hours has been reduced by 90%. Robots have replaced these tasks, reducing labor costs by 33%. |
|---|---|
| Client Feedback | By replacing the 25-meter-long transport task, which required a single worker to walk every five minutes, with AMRs, worker satisfaction has increased and they can now focus on higher-value tasks. By completely separating the hazardous injection molding machine workspace from the worker's workspace, we have eliminated safety risks such as noise and crushing. Furthermore, by establishing the image of a state-of-the-art factory utilizing AMRs during customer visits, we have positively impacted customer orders. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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This heavy-duty palletizing solution utilizes the YASKAWA MH180, a specialized palletizing robot, to automate the stacking of 20kg beverage boxes, handling up to two boxes at once (40kg). By replacing human workers for these high-load tasks, the system prevents musculoskeletal disorders and significantly boosts productivity by handling up to 40kg in a single motion. Furthermore, the robot achieves high transport stability by stacking products in a tightly-packed, staggered (zigzag) pattern, just as a skilled manual laborer would.
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This industrial robot solution utilizes three Hyundai HS220 robots to automate the hazardous task of manually removing stretch wrap and straps from beverage pallets. Previously, this process posed a significant risk of safety accidents because workers had to use manual cutters on pallets with high stacking heights. Although the complexity of the task made automation difficult in the past, Hyundai Robotics' specialized solution has made it possible. Additionally, the system neatly manages residual waste, minimizing the need for operator intervention and management.