Process layout
This machine tending automation solution utilizes ten NACHI MC50 robots to automate the loading of workpieces required for press molding and to execute continuous press forming operations. By synchronizing the robots' rapid loading and transfer speeds with the press cycle, the system significantly reduces cycle times and boosts overall productivity.
Components
| Robot |
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|---|
Workflow
| STEP 1. | Infeed: Raw materials are fed into the initial stage. |
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| STEP 2. | Loading: The robots load the workpieces into the press equipment. |
| STEP 3. | Processing: Continuous press molding operations are executed in sequence. |
| STEP 4. | Outfeed: The finished products are discharged from the line. |
Features
Simultaneous Improvement of Work Environment and Productivity
Minimized Cycle Times: Reduces wait times between workpiece loading and press molding to the absolute minimum.
Seamless Continuous Processing: Executes batch operations across consecutive stages to eliminate idle time and bottlenecks between processes.
High-Volume Throughput: Enables non-stop, integrated batch production for significantly enhanced productivity.
Safety First: Prevents workplace accidents by removing human operators from high-risk press zones.
Results
| Key Benefits | Significant increase in productivity through reduced cycle times and continuous manufacturing.
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| Client Feedback | By implementing full automation, we are now able to maintain continuous production day and night, which has vastly improved our overall output.
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