Process layout
Process Overview
This solution uses a stacker that travels along a line and automatically transfers boxes using a conveyor system.
By transferring boxes to a higher position with a stacker, it enables faster box handling compared to conventional methods, improving productivity. It also reduces the risk of safety accidents by separating operators from the work area. In addition, the stacker’s travel section is configured with PLC control, making maintenance convenient.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Outbound: Select the location of the box to be shipped via PC |
|---|---|
| STEP 2. | The stacker moves along the line to the box location |
| STEP 3. | The stacker moves along the line to the conveyor position |
| STEP 4. | Load the box onto the conveyor |
| STEP 5. | Outbound |
| STEP 6. | Repeat the above process |
| STEP 7. | Inbound: Select the location of the box to be received via PC |
| STEP 8. | Load the box onto the stacker |
| STEP 9. | Move along the line to the inbound location |
| STEP 10. | Store the box at the designated position |
| STEP 11. | Return to the original position |
| STEP 12. | Repeat the above process |
Features
Fast operations in narrow and high-space environments
Can quickly move to the work location by traveling along the line carrying the load
Enables stacking loads at elevated positions
Multiple lines can operate independently
Can store up to 3,360 boxes (based on this solution configuration)
Improved safety and productivity
Transfers loads in place of operators
Enables fast and accurate transport
Results
| Key Benefits | Prevention of workplace safety accidents Increased productivity in logistics operations |
|---|---|
| Client Feedback | By implementing the automated warehouse system, operators can be separated from hazardous tasks to prevent safety accidents, and boxes can be stored faster than before. |
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