Process layout
Process Overview
This solution automates button click testing for assembled automotive switch boxes using two Epson C4 robots.
Fixed-position tests are performed using dedicated equipment, while model-dependent variable positions are handled by articulated robots, enabling short takt time and flexible operation.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Part input |
|---|---|
| STEP 2. | Move to test position |
| STEP 3. | Button click test by articulated robot |
| STEP 4. | Transfer part to next test process |
| STEP 5. | Secondary test using 2-axis linear actuator |
| STEP 6. | Discharge after testing |
Features
Precise and high-speed operation
Enables precise operations using an industrial robot with high repeatability
Performs fast motion with a maximum joint speed of 720 deg/s, minimizing takt time
Reduces takt time per process by applying two articulated robots and separating test processes
Minimized installation and workspace footprint
Minimizes installation and operating space thanks to the robot’s compact form factor
Flexibility for model changes
Supports flexible 대응 for model changes and multiple product variants by applying a tool changer
Results
| Key Benefits | Increased productivity by minimizing idle time |
|---|---|
| Client Feedback | Production time was reduced through fast and continuous operation. |
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