Deburring Robot Automation: Burr Removal on Ibarri Parts

#RoboticDeburring#BurrRemoval#InLineAutomation#DualRobotSystem#PositioningRobot#DeburringRobot#UnmannedAutomation#ImprovedProductivity

A robotic deburring system that automatically removes burrs (BURR) generated on the machined surfaces of nickel parts applied to Honda Accord vehicles using two robots.

Collaboration between a positioning robot and a deburring robot. For areas where the deburring tool cannot access, a dedicated deburring device is configured to fully perform deburring on complex-shaped machined surfaces.
Integrated with the machining line to implement full-process automation, including deburring, washing, inspection, rust prevention, and packaging.

Components

Robot	Consists of a product positioning robot and a deburring robot, compatible with various robot models.
Peripherals	Deburring tool: Able to absorb irregular-shaped parts in the X, Y, and Z-axis directions. Air floating function (X/Y direction 5°, Z direction 8 mm). Protects the product and tool from impact. Equipped with a deburring tool breakage detection function. For areas where the deburring tool cannot access, a dedicated deburring device is applied.

Workflow

STEP 1.	Machined parts are fed into the dedicated deburring system
STEP 2.	Special deburring and deburring on the robot gripping area
STEP 3.	Positioning robot changes the part position and works in sync with the deburring robot
STEP 4.	Air blowing after deburring
STEP 5.	Inspection, rust prevention, discharge, packaging.

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Key Features

Deburring of complex-shaped parts using two robots
In-line automation for existing machining lines / Stand-alone line configuration available
Air-floating deburring tool applied to protect the part and tool
Full-process unmanned automation configuration: machining, deburring, air blow, inspection, rust prevention, washing, packaging
Customized solutions tailored to customer needs based on extensive mass-production experience

Implementation Results

ROI Period
Key Metrics
Client Feedback	By implementing robotic automation for the deburring process, which previously required many operators and involved high labor intensity, we eliminated the risk of safety accidents caused by inserting hands into the work area (through three shifts of operators: day/night). Process automation improved productivity and reduced quality variation in deburring.