Process layout
This laser processing automation solution utilizes the YUSHIN SC-150 take-out robot to automate the process of extracting plastic injection-molded parts and performing (gate) laser cutting.
By integrating the tasks from part extraction to gate laser cutting, the system minimizes management points and significantly improves productivity.
*The process is implemented after thorough testing based on the specific shape of the product.
Components
| Robot |
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Workflow
| STEP 1. | Injection Completion: The plastic injection molding process is completed. |
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| STEP 2. | Pickup: The robot picks up the molded part. |
| STEP 3. | Transport: The part is moved to the laser cutting machine. |
| STEP 4. | Laser Cutting: Gate cutting is performed using the laser. |
| STEP 5. | Waste Disposal: Cutting residues are dumped into a scrap box. |
| STEP 6. | Unloading: The finished product is unloaded onto the discharge conveyor. |
Features
Improved Production Efficiency and Quality
Continuous Operation: Enhances production efficiency by performing non-stop tasks with minimal idle time.
Integrated Automation: Fully automates the process up to the final cutting stage.
Minimized Management Points: Reduces the number of required workers by streamlining oversight requirements.
Exceptional Cost-Effectiveness with Dedicated Take-out Robots
Compact & Overhead Installation: Utilizes a specialized take-out robot, allowing for space-efficient overhead mounting.
Optimized Motion: Executes tasks at high speeds through motion paths specifically optimized for injection molding.
Minimized Investment Cost: Provides a customized solution with lower initial investment compared to general-purpose articulated robots.
Results
| Key Benefits | Significant boost in overall productivity.
Minimized labor input through a reduction in management oversight points.
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| Client Feedback | Since our processing time is short, we required continuous operation by implementing Seojung's solution, our production speed has improved dramatically. |
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