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Automotive Parts Roll Forming & Deburring Automation with Kawasaki and ABB Robots

Solution Provider
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Application Field
Industry > Automotive, Application > Loading·Unloading, Application > Deburring·Post-processing, Sector > Manufacturing
Industry > AutomotiveApplication > Loading·UnloadingApplication > Deburring·Post-processingSector > Manufacturing
#RollFormingAutomation#RoboticDeburring#KawasakiRobot#ABBIRB2600#ABBIRB6700#InLineTransfer#CycleTimeReduction#ProductivityImprovement

Process Overview

This solution uses a total of four robots—one KAWASAKI ZX165U, two ABB IRB 2600 units, and one ABB IRB 6700—to transfer automotive parts after roll forming and perform deburring operations.

By transferring parts to the next process in sync with the continuous forming cycle time, it reduces operation time and maximizes productivity.

Components

Robot
  • KAWASAKI ZX165U

    • 6-axis articulated robot

    • Payload: 165 kg

    • Working radius: 2,651 mm

    • Weight: 1,350 kg

    • Repeatability: ±0.3 mm

  • ABB IRB 2600 (x2)

    • 6-axis articulated robot

    • Payload: 20 kg

    • Working radius: 1,650 mm

    • Weight: 272 kg

    • Repeatability: ±0.04 mm

    • IP67

  • ABB IRB 6700

    • 6-axis articulated robot

    • Payload: 235 kg

    • Working radius: 2,650 mm

    • Weight: 1,250 kg

    • Repeatability: ±0.05 mm

Peripherals
  • Pneumatic gripper (x1)

  • Deburring tool (x2)

  • Vacuum gripper (x1)

  • Robot mounting base (x4)

  • Machined part transfer pallet

  • Roll forming equipment (separate component)

Workflow

STEP 1.Wait for roll forming completion
STEP 2.Grip roll-formed part (ZX165U)
STEP 3.Unload to transfer pallet (ZX165U)
STEP 4.Deburr formed part ends (IRB 2600)
STEP 5.Unload to stacking pallet (IRB 6700)

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ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.

Bigwave Robotics Inc.

Bigwave Robotics serves only as an e-commerce intermediary for certain products listed by third-party vendors on Marosol and is not the seller of record for those transactions. Bigwave Robotics shall not be held liable for any product information, transactions, or related issues concerning items registered by third-party sellers.

ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.