This solution automates the repalletizing process for Atlas batteries produced by Hankook & Company for export. Due to the diverse import pallet specifications, customer-specific palletizing patterns, and product types, the total number of possible scenarios exceeds 200. The goal is to standardize these scenarios and ensure line stability by supporting a throughput of 10 pallets per minute for medium-sized batteries and 6 pallets per minute for large-sized batteries.
[Pallet Feeder & Pallet Conveyor]
- This solution allows for the use of up to five different pallet types per country, ensuring a smooth 10-stack logistics cycle. Destacked pallets are transported to the battery palletizing position and aligned simultaneously. Completed pallets are transported to the discharge position.
[Battery Sorter]
- Batteries fed inline are automatically sorted into 1st, 2nd (series/parallel), and 3rd layers according to the preset palletizing pattern. The robot then discharges the batteries, repeating the initialization process.
[Robot Palletizer]
- Once aligned, the batteries are picked and placed at the palletizing position on the conveyor, repeating the pick-and-place process according to the specified location and number of layers. Honeycomb feeds are automatically inserted into each layer according to the settings.
[Honeycomb Feeder & Sorter]
- Automatically sorts and inserts honeycombs into each layer of NO-BOX batteries.
Components
| Robot | YASKAWA GP225 |
|---|
Workflow
| STEP 1. | Pallet Feeder & Pallet Conveyor |
|---|---|
| STEP 2. | Battery Sorter |
| STEP 3. | Robot Palletizer |
| STEP 4. | Honeycomb Feeder & Sorter |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Recommended Use Cases
From Mixed Box Sorting to Palletizing with Hyundai Robotics' Industrial Robots! Automotive Parts Factory Automation
Real-world Case Study: Automotive Parts Factory Automates Shipping Process with Palletizing Robots | Daedong Door Implementation Story
Smart Machine Tool Assistant "G-AiD" using Collaborative Robots
This machine tending solution automates the loading and unloading of parts by integrating three G-AiD small-precision (4-axis) machine tools with a Universal Robots UR10e. By arranging multiple machine tools in a compact space, a single robot can manage the entire workflow, significantly boosting operational efficiency and productivity. G-AiD features an Automatic Tool Changer (ATC) and tool wear sensing, enabling efficient task management. Furthermore, its seamless data integration with external systems makes it an ideal candidate for Smart Factory government support projects, helping to reduce initial investment costs. The project was implemented to resolve labor shortages in part machining, reduce personnel costs, and enable real-time quality monitoring and improvement through smart factory integration.
Cognex AI Vision: 4-Model Review 👀 Can This 3D AI Vision Read 255 Barcodes at Once?
Introducing four AI Vision solutions showcased by Cognex at the 2026 AW (Aircraft Automation Show). From simultaneous reading of 255 barcodes and 15-minute installation to deep learning cargo classification , check them out now if you are interested in Vision automation for logistics and manufacturing sites.
This solution automates the repalletizing process for Atlas batteries produced by Hankook & Company for export. Due to the diverse import pallet specifications, customer-specific palletizing patterns, and product types, the total number of possible scenarios exceeds 200. The goal is to standardize these scenarios and ensure line stability by supporting a throughput of 10 pallets per minute for medium-sized batteries and 6 pallets per minute for large-sized batteries.
[Pallet Feeder & Pallet Conveyor]
- This solution allows for the use of up to five different pallet types per country, ensuring a smooth 10-stack logistics cycle. Destacked pallets are transported to the battery palletizing position and aligned simultaneously. Completed pallets are transported to the discharge position.
[Battery Sorter]
- Batteries fed inline are automatically sorted into 1st, 2nd (series/parallel), and 3rd layers according to the preset palletizing pattern. The robot then discharges the batteries, repeating the initialization process.
[Robot Palletizer]
- Once aligned, the batteries are picked and placed at the palletizing position on the conveyor, repeating the pick-and-place process according to the specified location and number of layers. Honeycomb feeds are automatically inserted into each layer according to the settings.
[Honeycomb Feeder & Sorter]
- Automatically sorts and inserts honeycombs into each layer of NO-BOX batteries.
Components
| Robot | YASKAWA GP225 |
|---|
Workflow
| STEP 1. | Pallet Feeder & Pallet Conveyor |
|---|---|
| STEP 2. | Battery Sorter |
| STEP 3. | Robot Palletizer |
| STEP 4. | Honeycomb Feeder & Sorter |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Related Use Cases
From Mixed Box Sorting to Palletizing with Hyundai Robotics' Industrial Robots! Automotive Parts Factory Automation
Smart Machine Tool Assistant "G-AiD" using Collaborative Robots