[Process Overview]

This implementation case is an automated mixed-flow box classification and stacking solution that combines Hyundai Robotics' industrial robots, drive axes, and in-house designed robot grippers to apply an AI-based remote operation and control system for automotive parts (latching locking devices).

Daedong Door introduced this automation system to prevent worker safety accidents by improving simple repetitive tasks and abnormal working postures, and to enhance the efficiency of inventory organization and FIFO management through pallet-based standardization.

 [Project Background and Objective]

The existing palletizing and shipping processes have been operated as repetitive, heavy-duty tasks relying on a large workforce, resulting in structural limitations such as reduced productivity, worker safety issues, and increased labor costs. Furthermore, with the transition to a multi-product, small-batch production system and stricter delivery demands from clients, it was difficult to respond flexibly using the existing methods.

Accordingly, the main objective of this project has been set to secure both productivity and quality simultaneously through the establishment of robot-based standardized processes, rather than simply expanding facilities, and to achieve improved working environments and maximized operational efficiency.