Fish Cake Sorting & Stacking with NACHI MZ07L & Vision Tracking

Industry > Food·DrinkApplication > ClassificationSector > Manufacturing

This automation solution utilizes twelve NACHI MZ07L robots and advanced vision tracking technology to stack fish cake products into plastic boxes. Even with irregular-shaped products like fish cakes, the system accurately recognizes the position of items moving on the conveyor and performs high-speed picking and placing into individual containers.

Components

Robot	Robot: NACHI MZ07L (12 Units) Type: 6-axis articulated industrial robot (Long-arm model) Payload: 7kg Reach: 912mm Weight: 38kg Repeatability: ±0.03mm Protection Rating: IP67 (Dust-tight and water-resistant)

Workflow

STEP 1.	Infeed: Fish cake products are fed and transported via conveyor.
STEP 2.	Vision Recognition: The system identifies the position and speed of each product in real-time.
STEP 3.	Picking: The MZ07L robots pick up the products while the conveyor is in motion.
STEP 4.	Stacking: The products are precisely loaded and stacked into plastic boxes.

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Key Features

Maximize Space Efficiency with Compact Robotics

Ultra-Compact Footprint: The small-scale industrial robots allow for continuous installation and operation even in highly confined workspaces.

Enhanced Production Efficiency & Quality Control

Non-Stop Picking: Utilizes Vision Tracking to pick products in real-time while the conveyor is in motion, eliminating the need to stop the line.
Continuous Operation: Enables a seamless, idle-free workflow for maximum throughput.
Smart Sorting: Integrated sensing allows for the automatic detection and separation of products containing foreign materials, ensuring superior quality.

Implementation Results

ROI Period	2 years
Key Metrics	Significant increase in productivity through continuous, automated manufacturing.
Client Feedback	We expected automating irregular-shaped products to be a major challenge, but NKR's solution successfully resolved these complexities, allowing us to streamline our production.