Snack Packing using Dual Epson G3 SCARA Robots

Industry > Food·DrinkApplication > Packing·PackagingSector > Manufacturing

This application case features a high-speed snack alignment and loading solution utilizing two Epson G3 SCARA robots. By leveraging the rapid cycle times of SCARA technology, the system successfully picks and places products moving along a conveyor belt without interruption, ensuring seamless integration into high-volume production lines.

Components

Robot	Robot: EPSON G3 (2 Units) Type: 4-axis SCARA robot Payload: 3kg / Reach: 350mm Repeatability: ±0.01mm (Ultra-high precision) / Weight: 14kg Key Feature: High-Speed Pick-and-Place Designed for rapid, repetitive motion with industry-leading precision for delicate food products.

Workflow

STEP 1.	Product Infeed & Alignment: Individual snack units are fed into the system and aligned on the conveyor.
STEP 2.	Box Infeed: Empty packaging boxes are supplied to the loading station.
STEP 3.	Picking & Sorting: The dual G3 robots pick the snacks and precisely arrange them inside the boxes.
STEP 4.	Box Discharge: Fully loaded boxes are discharged for the next stage of packaging.

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Key Features

Improved Production Efficiency & Space Utilization

Continuous Operation: Maximizes production efficiency by performing non-stop tasks with minimal idle time.
Conveyor Tracking Technology: Maximizes production speed by allowing the robots to pick and place items precisely while the conveyor is in motion.
Compact SCARA Design: The small footprint of the Epson G3 robots minimizes the required installation space on the factory floor.
High-Speed, High-Precision Performance: Utilizes ultra-fast industrial robots to execute rapid and accurate stacking tasks, ensuring consistent quality.

Implementation Results

ROI Period	1.5 Years
Key Metrics	Significant reduction in packing time and overall increase in daily production volume.
Client Feedback	The time required for our packing process has been drastically reduced compared to manual methods, leading to a substantial improvement in overall productivity.